1998-2004 Hyster Lift Truck Service Manual

Comprehensive repair manual covering Hyster lift trucks from 1998-2004, including models H1.50XM through S40XMS. Essential for maintenance and troubleshooting. Part number 897554.

4.6starstarstarstarstar_half(5)
★ TOP SELLER
visibility Preview Available
Hyster 1998-2004 Hyster Lift Truck Service Manual manual page preview - page 1 of

Sample pages from the 1998-2004 Hyster Lift Truck Service Manual manual

Hyster 1998-2004 Hyster Lift Truck Service Manual manual preview page 1 - thumbnail
Hyster 1998-2004 Hyster Lift Truck Service Manual manual preview page 2 - thumbnail
Hyster 1998-2004 Hyster Lift Truck Service Manual manual preview page 3 - thumbnail
Hyster 1998-2004 Hyster Lift Truck Service Manual manual preview page 4 - thumbnail
Hyster 1998-2004 Hyster Lift Truck Service Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$25.00 (incl. VAT) Instant Download / No Shipping Fees
3 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
31167 / Ashley Wright
File Size:
20.50 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Forklift
Last updated / verified
Dec 21, 2025

Models Covered & Key Technical Specifications

1998-2004 Hyster Lift Truck Service Manual

This manual covers Hyster lift trucks, including models H1.50XM through S40XMS.

  • Established Specifications: 204 to 225 N
  • Operational Parameters: 127 N•m torque for wheel studs
  • Certified Torque Settings: 66 N
  • Factory Procedures: 102 N
  • Approved Processes: 124 N
  • Measured Dimensions: 8 mm for choke plate clearance

Professional Workshop Service Manual & Technical Specifications

Hyster Lift Truck Service Manual: 1998-2004

Coverage-Scope: All lift trucks // System-Identifier: Brake System Logic // Coverage-Scope: Drive Axle

Identifier Technical-Path Calibration-Data
Brake System Torque Specs 102 N•m (75 lbf ft) 127 N•m (94 lbf ft)
Wheel Nut Torque 204 to 225 N•m (150 to 166 lbf ft) 129 N•m (95 lbf ft)
Axle Shaft Capscrews Torque 66 N•m (49 lbf ft) N/A

OEM specifications cover brake system removal and installation, drive axle repairs, and wheel bearing servicing. This manual details procedures for the complete disassembly and reassembly of various components. Key systems covered include the brake system, drive axle, and related components.

Engine Rebuild Procedures are Documented For

This manual provides detailed documentation for engine rebuild procedures, ensuring optimal performance and longevity.

Drivetrain Specifications are Addressed In

Comprehensive drivetrain specifications are included, covering all aspects of the power transfer system for reliable operation.

Reassembly Procedures are Specified For

Detailed reassembly procedures are specified for all major lift truck components, ensuring correct installation and functionality.

Service Intervals are Documented For

Documented service intervals are provided to help maintain the lift truck's performance and prevent unexpected issues.

Component Locations are Identified For

Component locations are clearly identified within the manual, aiding technicians in locating specific parts during maintenance or repair.

This manual documents torque specifications for various components to ensure proper joint separation prevention.

FAQ

What tools are designated for adjustment procedures? keyboard_arrow_down

1.0 mm (0.039 in.) is the correct dimension for choke plate clearance, adjusted by bending the link.

Identify the critical pressure specifications. keyboard_arrow_down

5.4 to 5.9 MPa (783 to 856 psi) is the steering system pressure range, with adjustments made via the relief valve.

What procedures are required for assembly sequence? keyboard_arrow_down

66 N•m (49 lbf ft) is the torque specification for axle shaft capscrews during reassembly.

Customer Reviews

Read what our customers say about this Hyster Forklift manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (5)

Avatar
New
This is a must-have for anyone working with Hyster forklifts. The download was instant, and I appreciated the quick replies from support. Would buy again!
Avatar
New
I found the manual straightforward and comprehensive. Downloaded without any hassles, and the support team was very helpful. Thumbs up!
Avatar
New
The information is well-structured and easy to understand. I had a great experience with the download process and support. Very happy with my purchase!
Avatar
New
The manual is incredibly detailed and easy to follow. Download process was smooth, and I received my link almost immediately! Highly recommend!
Avatar
New
This manual has everything you need for servicing Hyster forklifts. The customer support was quick to respond to my queries. Very satisfied!