Official Hyster D010, H1.50-1.75XM, H2.00XMS, S25-35XM, S40XMS Lift Truck Service Repair Manual 1998-2004
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Sample pages from the Official Hyster D010, H1.50-1.75XM, H2.00XMS, S25-35XM, S40XMS Lift Truck Service Repair Manual 1998-2004 manual
Purchase Information
Technical Specifications
- Document Number / Seller:
- 31167 / Ashley Wright
- File Size:
- 20.50 MB
- File Type:
- ZIP
- Language:
- English
- Printable:
- Yes
- Estimated Download Time:
- 0.42 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Forklift
- Brand:
- Hyster
- Reviewed and Approved:
- Dec 21, 2025
Hyster Models and Parts Covered in this Forklift Manual
Hyster-Yale Materials Handling, Inc.
- H1.50XM (1998-2004)
- H1.75XM (1998-2004)
- H2.00XMS (1998-2004)
- H25XM (1998-2004)
- H30XM (1998-2004)
- H35XM (1998-2004)
- H40XMS (1998-2004)
- S1.25XM (1998-2004)
- S1.50XM (1998-2004)
- S1.75XM (1998-2004)
- S2.00XMS (1998-2004)
- S25XM (1998-2004)
- S30XM (1998-2004)
- S35XM (1998-2004)
- S40XMS (1998-2004)
Complete Manual Information
Official Hyster D010 (H1.50-1.75XM, H2.00XMS) Lift Truck Service Repair Manual 1998-2004
Maintain your lift truck to factory standards with this professional-grade Service Repair Manual (SRM). This comprehensive collection covers the Hyster D010 series, providing technicians and fleet owners with the exact specifications, diagnostic procedures, and repair instructions used by authorized service centers.
This manual set is specifically designed for the following models and series:
- H1.50XM (1998-2004)
- H1.75XM (1998-2004)
- H2.00XMS (1998-2004)
- H25XM (1998-2004)
- H30XM (1998-2004)
- H35XM (1998-2004)
- H40XMS (1998-2004)
- S1.25XM (1998-2004)
- S1.50XM (1998-2004)
- S1.75XM (1998-2004)
- S2.00XMS (1998-2004)
- S25XM (1998-2004)
- S30XM (1998-2004)
- S35XM (1998-2004)
- S40XMS (1998-2004)
Applicable Serial Number Designations:
- C010, D001, D010, E001
- D177, D187, H177 (for specific engine and electrical sections)
Professional Repair Coverage
This manual provides a high level of detail for every major system, ensuring you have the data needed for everything from routine maintenance to a full engine overhaul.
Engine and Fuel Systems
Detailed repair and troubleshooting for:
- Mazda M4-2.0G and M4-2.2G Gasoline/LPG Engines
- Mazda M4-2.5D Diesel Engine
- Aisan LPG Fuel Systems (Open-Loop and Closed-Loop configurations)
- Gasoline Fuel Systems including carburetor overhaul and governor adjustments
Hydraulic and Mast Assemblies
- Main Control Valve: Pressure relief valve checks and section replacements
- Hydraulic Gear Pump: Flow checks and drive shaft repair
- Mast (2nd and 3rd Stage): Detailed lift cylinder seal replacement, chain adjustment, and troubleshooting for rough movement or slow lift
- Tilt Cylinders: Repair and alignment procedures
Electrical and Diagnostics
- Full wiring schematics for Mazda gasoline, LPG, and diesel variants
- Instrument Cluster: Diagnostic display codes and Curtis 1215 mount configurations
- Starting and Charging Systems: Alternator and starter motor rebuild data
Brake and Drive Systems
- Complete Brake System (1800 SRM 540): Master cylinder repair, automatic adjuster linkage, and parking brake calibration
- Drive Axle: Hub repair, differential lubrication, and axle shaft replacement
- Transmission: Hydraulic schematics and control valve torque specs
Technical Specifications for Precision Maintenance
The manual includes a dedicated section for Capacities and Specifications (8000 SRM 546), providing:
- Engine torque specs and valve clearances
- Hydraulic system pressures and lift truck weights
- Critical fastener torque tables (Metric and SAE)
Designed for Mobile Use and Shop Environments
The clear, step-by-step layout with high-quality diagrams makes it easy to read on mobile devices or tablets while working directly on the machine. Detailed troubleshooting charts help identify symptoms quickly, reducing downtime and preventing unnecessary parts replacement.
Whether you are performing a 50-hour break-in service on a rebuilt engine or diagnosing a complex hydraulic fault, this SRM provides the factory-sanctioned guidance required for a professional result.
Download Instructions for Hyster Forklift Manual
Frequently Asked Questions - Hyster Forklift Manual
Is this manual suitable for beginners?
Yes, this Hyster manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Forklift maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (20.50 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Hyster Forklift manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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