Hyster Forklift D001 H25XM, H30XM, H35XM, H40XMS Repair Manual

This comprehensive Hyster forklift repair manual provides detailed procedures for servicing all Hyster D001 models, including the H25XM, H30XM, H35XM, and H40XMS. Ref: 897590

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Document Details

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Document Number / Seller:
31139 / Amanda Diaz
File Size:
18.16 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Forklift
Last updated / verified
Sep 5, 2025

Models Covered & Key Technical Specifications

Hyster D001 Forklift Repair Manual (Part No. 897590) - H25XM, H30XM, H35XM, H40XMS

Covering the Hyster D001 Forklift Series | Industrial Dossier.

  • Certified Throughput Data: 1200 dpi establishes the maximum print output Architecture.
  • General Angular Speed: For optimal operation, 15-30C defines the environmental limit Framework.
  • Defined Package Size: 450 W -- signifies the active printing consumption Threshold.
  • Key Moment Values: The formatter board requires 64 MB for standard operation Logic.
  • Verified Fit Tolerances: Maximum throughput reaches 25 ppm Parameters.
  • Factory Speed Rating: The drive axle is rated at 102 N.m (75 lb ft) Standards.

Professional Workshop Service Manual & Technical Specifications

Enhanced Maintenance Workshop Manual: Forklift Essential Hyster D001 H25XM, H30XM, H35XM, H40XMS repair manual Engineering-Archive

System-Identifier: Hyster D001 // System-Coverage: Forklift / LPG System Logic // System-Identifier: Hyster D001 LPG Fuel System

Component Technical-Path Calibration-Data
Fuel Tank LP Gas Storage 1.7 MPa (240 psi)
Regulator Vaporization Control 10.5 kPa (1.5 psi)
Carburetor Air/Fuel Mixture Idle Speed 725-800 RPM
Governor Engine Speed Control Max Speed 2500-2900 RPM
Solenoid Valve Fuel Flow Control ON/OFF Operation
Idle Control Actuator Idle Speed Adjustment Vacuum Operated

Integrated service sections encompass the following systems:

Routine Maintenance Procedures

This manual documents standard maintenance procedures for the Hyster D001 forklift, covering essential systems for optimal performance and longevity.

Component Overhaul Guides

Detailed guides are provided for the overhaul of key components, including the carburetor, governor, and fuel system parts, ensuring thorough service.

Troubleshooting and Diagnostics

Diagnostic flowcharts and detailed troubleshooting steps are included to help identify and resolve common issues efficiently.

System Specifications and Adjustments

Specifications for idle speed, fuel mixture, and governor settings are outlined, along with procedures for accurate adjustments to ensure peak operating condition.

Component Replacement Instructions

Step-by-step instructions are provided for the replacement of various components, ensuring correct installation and function.

This manual documents torque specifications for axle mount capscrews to ensure proper vibration dampening.

FAQ

What is the **exact** assembly sequence for the drive axle? keyboard_arrow_down

102 N·m (75 lb·ft) is the specified torque for the back plate to axle mount capscrews during assembly.

Reference the **specific** service interval parameters for the regulator. keyboard_arrow_down

The regulator must be heated by the engine coolant to replace heat lost to the fuel; coolant passages prevent the regulator from being too cold to operate.

What are the **designated** system architecture specifications? keyboard_arrow_down

The LPG fuel system uses a 1.7 MPa (240 psi) fuel pressure when the tank is full at ambient temperature; the pressure relief valve is set at 3.4 MPa (480 psi).

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Reviews (3)

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This manual covers everything you need to know about the Hyster models. Customer service was very responsive when I had questions, which made the experience even better!
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Rated 4 out of 5 stars
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The repair manual was incredibly detailed and easy to follow. The download process was smooth and I received the link quickly via email. Highly recommend!