2009-2013 Triumph Thunderbird 1600 service manual

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2009-2013 Triumph Thunderbird 1600 service  manual Preview image 1
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Models Covered in this Manual

  • 2009 Thunderbird 1600
  • 2010 Thunderbird 1600
  • 2011 Thunderbird 1600
  • 2012 Thunderbird 1600
  • 2013 Thunderbird 1600

Product Information

Table of contents:

Introduction

  • How to Use This Manual
  • Warnings, Cautions, and Notes
  • Tampering with Noise Control System Prohibited
  • Fasteners
  • Dimensions
  • Repairs and Replacements
  • Force
  • Edges
  • Tightening Procedure

General Information

  • Model Identification
  • Specifications
  • Torque Settings
  • Tools and Workshop Equipment
  • Service Data

Scheduled Maintenance

  • Maintenance Schedule
  • Pre-Ride Checks
  • Daily Checks
  • Weekly Checks
  • Monthly Checks
  • Annual Maintenance
  • Scheduled Service Chart

Cylinder Head

  • Cylinder Head Removal
  • Cylinder Head Inspection
  • Valve Clearance Adjustment
  • Cylinder Head Installation

Clutch

  • Clutch System Overview
  • Clutch Removal
  • Clutch Inspection
  • Clutch Installation
  • Clutch Adjustment

Crankshaft, Connecting Rods, and Pistons

  • Crankshaft Removal
  • Connecting Rods Removal
  • Pistons Removal
  • Inspection and Servicing
  • Reassembly Procedures

Balancer

  • Balancer Removal
  • Balancer Inspection
  • Balancer Installation

Transmission

  • Transmission Removal
  • Transmission Disassembly
  • Transmission Inspection
  • Transmission Reassembly
  • Transmission Installation

Lubrication

  • Lubrication System Overview
  • Oil Pump
  • Oil Filter
  • Engine Oil Replacement
  • Lubrication Circuit Diagram

Engine Removal and Refit

  • Engine Removal Procedures
  • Engine Installation Procedures
  • Engine Mounting Points

Fuel System/Engine Management

  • Fuel System Overview
  • Fuel Pump
  • Fuel Injectors
  • Throttle Body
  • Air Filter
  • Engine Control Unit (ECU)
  • Engine Management System

Cooling

  • Cooling System Overview
  • Radiator
  • Water Pump
  • Thermostat
  • Coolant Replacement
  • Cooling System Inspection

Brakes

  • Brake System Overview
  • Front Brakes
    • Brake Caliper
    • Brake Pads
    • Brake Disc
  • Rear Brakes
    • Brake Caliper
    • Brake Pads
    • Brake Disc
  • Brake Fluid Replacement
  • Brake Bleeding Procedure

Front Suspension

  • Front Forks Removal
  • Front Forks Inspection
  • Front Forks Reassembly
  • Steering Head Bearings
  • Front Suspension Adjustment

Rear Suspension

  • Rear Shock Absorbers
  • Rear Suspension Linkage
  • Rear Suspension Adjustment
  • Swingarm Inspection

Final Drive

  • Final Drive Overview
  • Drive Belt Inspection
  • Drive Belt Tension Adjustment
  • Drive Pulley Inspection

Wheels and Tyres

  • Wheel Removal
  • Wheel Installation
  • Tyre Inspection
  • Tyre Replacement
  • Wheel Balancing

Frame and Bodywork

  • Frame Inspection
  • Body Panels Removal
  • Body Panels Installation
  • Seat Removal and Installation
  • Fender Removal and Installation

Electrical System

  • Battery
  • Charging System
  • Starting System
  • Ignition System
  • Lighting System
  • Instrument Cluster
  • Switches and Controls
  • Wiring Diagrams

Introduction

  • How to Use This Manual
  • Warnings, Cautions, and Notes
  • Tampering with Noise Control System Prohibited
  • Fasteners
  • Dimensions
  • Repairs and Replacements
  • Force
  • Edges
  • Tightening Procedure

General Information

  • Model Identification
  • Specifications
  • Torque Settings
  • Tools and Workshop Equipment
  • Service Data

Scheduled Maintenance

  • Maintenance Schedule
  • Pre-Ride Checks
  • Daily Checks
  • Weekly Checks
  • Monthly Checks
  • Annual Maintenance
  • Scheduled Service Chart

Cylinder Head

  • Cylinder Head Removal
  • Cylinder Head Inspection
  • Valve Clearance Adjustment
  • Cylinder Head Installation

Clutch

  • Clutch System Overview
  • Clutch Removal
  • Clutch Inspection
  • Clutch Installation
  • Clutch Adjustment

Crankshaft, Connecting Rods, and Pistons

  • Crankshaft Removal
  • Connecting Rods Removal
  • Pistons Removal
  • Inspection and Servicing
  • Reassembly Procedures

Balancer

  • Balancer Removal
  • Balancer Inspection
  • Balancer Installation

Transmission

  • Transmission Removal
  • Transmission Disassembly
  • Transmission Inspection
  • Transmission Reassembly
  • Transmission Installation

Lubrication

  • Lubrication System Overview
  • Oil Pump
  • Oil Filter
  • Engine Oil Replacement
  • Lubrication Circuit Diagram

Engine Removal and Refit

  • Engine Removal Procedures
  • Engine Installation Procedures
  • Engine Mounting Points

Fuel System/Engine Management

  • Fuel System Overview
  • Fuel Pump
    • Removal
    • Installation
  • Fuel Injectors
    • Testing
    • Replacement
  • Throttle Body
    • Cleaning
    • Adjustment
  • Air Filter
    • Replacement
  • Engine Control Unit (ECU)
    • Overview
    • Diagnostics
  • Engine Management System
    • Sensors
    • Actuators

Cooling

  • Cooling System Overview
  • Radiator
    • Removal
    • Installation
  • Water Pump
    • Inspection
    • Replacement
  • Thermostat
    • Testing
    • Replacement
  • Coolant Replacement
  • Cooling System Inspection

Brakes

  • Brake System Overview
  • Front Brakes
    • Brake Caliper
    • Brake Pads
    • Brake Disc
  • Rear Brakes
    • Brake Caliper
    • Brake Pads
    • Brake Disc
  • Brake Fluid Replacement
  • Brake Bleeding Procedure

Front Suspension

  • Front Forks Removal
  • Front Forks Inspection
  • Front Forks Reassembly
  • Steering Head Bearings
    • Removal
    • Installation
  • Front Suspension Adjustment

Rear Suspension

  • Rear Shock Absorbers
    • Removal
    • Installation
  • Rear Suspension Linkage
    • Inspection
    • Lubrication
  • Rear Suspension Adjustment
  • Swingarm Inspection

Final Drive

  • Final Drive Overview
  • Drive Belt Inspection
  • Drive Belt Tension Adjustment
  • Drive Pulley Inspection

Wheels and Tyres

  • Wheel Removal
  • Wheel Installation
  • Tyre Inspection
  • Tyre Replacement
  • Wheel Balancing

Frame and Bodywork

  • Frame Inspection
  • Body Panels Removal
    • Front Fairing
    • Side Panels
  • Body Panels Installation
  • Seat Removal and Installation
  • Fender Removal and Installation

Electrical System

  • Battery
    • Testing
    • Replacement
  • Charging System
    • Alternator
    • Regulator/Rectifier
  • Starting System
    • Starter Motor
    • Solenoid
  • Ignition System
    • Coils
    • Spark Plugs
  • Lighting System
    • Headlights
    • Taillights
    • Indicators
  • Instrument Cluster
    • Removal
    • Installation
  • Switches and Controls
    • Handlebar Controls
    • Foot Controls
  • Wiring Diagrams

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