2012 Kawasaki ER-6n / ER-6n ABS ER650EC & ER650FC Motorcycle Service Manual

Diagnostic procedures and component service for the 2012 Kawasaki ER-6n / ER-6n ABS. Includes specifications and torque settings. Part number 99964-0093-01.

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Document Details

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Document Number / Seller:
31339 / Sandra White
File Size:
12.99 MB
File Type:
PDF
Language:
English
Pages:
629
Printable:
Yes
Category:
Motorbike
Last updated / verified
Apr 21, 2025

Models Covered & Key Technical Specifications

2012 Kawasaki ER-6n / ER-6n ABS (99964-0093-01) -- 2012 Procedural Database for ER650EC/FC | Motorcycle Edition.

  • Design Nominal Speed Rating: 1,300 ±50 r/min
  • Nominal Travel Rate: 2.7 m
  • Nominal Net Mass: 204 kg
  • Nominal Assembly Torques: 155 N·m
  • Nominal Adjustment Range: 2 ∼ 3 mm
  • Nominal Cold Start Limits: -35°C

Manual Description & Preview

Comprehensive Maintenance Calibration Manual: Kawasaki ER-6n, ER-6n ABS, ER650EC & ER650FC Repair Manual - Factory Service & Repair Guide 2012 Service-Dossier

Diagnostic-Area: 99964-0093-01 // Performance-Values: ER650EC/FC Logic // Validation-Data: 629 Pages

Kawasaki ER-6n, ER-6n ABS, ER650EC & ER650FC Service Manual

Maintenance information covers:

  • Engine Lubrication System
  • Air Cleaner Element Replacement
  • Ignition System
  • Drive Chain Adjustment
  • Throttle Control System Inspection
Service-Nexus Rating Validation-Data
DFI System 100-11,350 r/min 396 Components
Cooling System Liquid-cooled 1.2 L Capacity
Drive Train 6-speed Transmission 2.095 Reduction Ratio
Brakes Dual Discs (Front) 160/60 ZR17 (Rear) Tire
Electrical System 12 V 10 Ah Battery 15 A Fuse

Engine Oil Change

This manual documents engine oil change procedures, including capacity and recommended oil type.

Spark Plug Replacement

Proper replacement of spark plugs is essential for optimal engine performance and is documented herein.

Brake Fluid Change

The manual provides detailed instructions for changing the brake fluid to ensure system effectiveness.

FAQ

Check the **standard** throttle grip free play keyboard_arrow_down

2-3 mm (0.08-0.12 in.) is the standard throttle grip free play.

What does the **necessary** adjustment procedures involve for the idle speed? keyboard_arrow_down

Adjusting the idle speed involves turning the adjusting screw until the idle speed is correct, then opening and closing the throttle a few times to ensure it remains within the specified range.

Reference the **recommended** pressure specifications for the tires when cold keyboard_arrow_down

For the front tires, 225 kPa (2.25 kgf/cm², 32 psi) is the recommended cold pressure. For the rear tires, 250 kPa (2.50 kgf/cm², 36 psi) is recommended for loads up to 200 kg (441 lb).

What are the **calibrated** assembly sequence steps for the torque specifications? keyboard_arrow_down

When installing fasteners, tighten them to a snug fit first, then tighten according to the specified sequence, often repeating for initial and final torque wrench tightening.

Specify the **applicable** service interval parameters for the air cleaner element replacement keyboard_arrow_down

The air cleaner element should be replaced every 18,000 km (11,250 miles) or more frequently in dusty areas.

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