1999-2004 Land Rover Discovery II Workshop Manual
Technician-level documentation for Discovery II: engine, gearbox, transfer box, axles, steering, suspension, brakes, and more. Abe008
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Sample pages from the 1999-2004 Land Rover Discovery II Workshop Manual manual
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Rover Models Covered & Key Technical Specifications
Models: Land Rover Discovery II
Sub-models / Variants: 5-door Station Wagon, Td5 Diesel, V8 Petrol
Trade Names: Discovery Series II
Build Years: 1999–2004
Technical Data:
- Engine (Td5): 2.5L in-line direct injection diesel, 5-cylinder, turbocharged and intercooled
- Engine (V8): 4.0L or 4.6L, 90-degree V8, multiport fuel injection
- Automatic Gearbox: ZF4HP22/24, 4-speed with fluid torque converter
- Manual Gearbox: R380, 5-speed constant mesh
- Steering: Hydraulically assisted worm and roller, 3.5 turns lock to lock
- Drive System: 4-channel ABS, permanent 4WD with LT230SE transfer box
Rover Manual Features & Content Preview
Technical Scope and Data for 1999–2004 Land Rover Discovery II
- Covers the 1999–2004 Land Rover Discovery II with V8 and Td5 powertrain configurations
- Official OEM publication Part No. VDR 100330 NAS (6), 2003 edition
- Contains 47 distinct chapters covering engine, transmission, steering, suspension, electrical, body, and climate systems
- Includes torque specifications for over 150 components across Td5 and V8 models
- Laid out for standard letter and A4 printing
- Full-text search finds any part number in seconds
- This 2003 manual serves as the primary factory reference for the 1999–2004 Land Rover Discovery II, incorporating all major model-year updates for the NAS (North American Specification) and ROW markets.
Component and System Documentation
The 1999–2004 Land Rover Discovery II workshop manual provides detailed structural and mechanical information for the entire vehicle architecture. The document begins with an introduction to workshop safety and environmental handling, followed by comprehensive identification sections for VIN plate locations and engine, gearbox, and axle serial numbers. Subsequent sections detail the V8 and Td5 engine management systems, fuel delivery, cooling system maintenance, and emission control diagnostics for what factory workshop documentation is structured to facilitate for skilled technicians.
Engine, Transmission, and Suspension Specifications
Technical data is organized by system, providing precise reference values for components such as the ZF4HP22/24 automatic gearbox and R380 manual transmission. The Td5 cylinder head bolt torque is documented in a multi-stage sequence, with final-stage tightening angles of 45° specified in the engine data. Valve clearance for the intake is listed at 0.11–0.20 mm in the cylinder head specification table. The Land Rover Discovery II V8 compression ratio is listed at 8.23:1 for low compression models and 9.35:1 for high compression variants. This publication serves as an essential reference for the 1999–2004 Land Rover Discovery II, documenting engine, chassis, electrical, and fuel-injection specifications for the full production range.
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