1999-2004 Land Rover Discovery II Workshop Manual

Technician-level documentation for Discovery II: engine, gearbox, transfer box, axles, steering, suspension, brakes, and more. Abe008

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Rover Models Covered & Key Technical Specifications

Models: Land Rover Discovery II
Sub-models / Variants: 5-door Station Wagon, Td5 Diesel, V8 Petrol
Trade Names: Discovery Series II
Build Years: 1999–2004
Technical Data:

  • Engine (Td5): 2.5L in-line direct injection diesel, 5-cylinder, turbocharged and intercooled
  • Engine (V8): 4.0L or 4.6L, 90-degree V8, multiport fuel injection
  • Automatic Gearbox: ZF4HP22/24, 4-speed with fluid torque converter
  • Manual Gearbox: R380, 5-speed constant mesh
  • Steering: Hydraulically assisted worm and roller, 3.5 turns lock to lock
  • Drive System: 4-channel ABS, permanent 4WD with LT230SE transfer box
Technical Specifications
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Document Number / Seller:
31395 / Edward Hernandez
File Size:
25.18 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
SUV
Last updated / verified
Apr 13, 2025

Rover Manual Features & Content Preview

Technical Scope and Data for 1999–2004 Land Rover Discovery II

  • Covers the 1999–2004 Land Rover Discovery II with V8 and Td5 powertrain configurations
  • Official OEM publication Part No. VDR 100330 NAS (6), 2003 edition
  • Contains 47 distinct chapters covering engine, transmission, steering, suspension, electrical, body, and climate systems
  • Includes torque specifications for over 150 components across Td5 and V8 models
  • Laid out for standard letter and A4 printing
  • Full-text search finds any part number in seconds
  • This 2003 manual serves as the primary factory reference for the 1999–2004 Land Rover Discovery II, incorporating all major model-year updates for the NAS (North American Specification) and ROW markets.

Component and System Documentation

The 1999–2004 Land Rover Discovery II workshop manual provides detailed structural and mechanical information for the entire vehicle architecture. The document begins with an introduction to workshop safety and environmental handling, followed by comprehensive identification sections for VIN plate locations and engine, gearbox, and axle serial numbers. Subsequent sections detail the V8 and Td5 engine management systems, fuel delivery, cooling system maintenance, and emission control diagnostics for what factory workshop documentation is structured to facilitate for skilled technicians.

Engine, Transmission, and Suspension Specifications

Technical data is organized by system, providing precise reference values for components such as the ZF4HP22/24 automatic gearbox and R380 manual transmission. The Td5 cylinder head bolt torque is documented in a multi-stage sequence, with final-stage tightening angles of 45° specified in the engine data. Valve clearance for the intake is listed at 0.11–0.20 mm in the cylinder head specification table. The Land Rover Discovery II V8 compression ratio is listed at 8.23:1 for low compression models and 9.35:1 for high compression variants. This publication serves as an essential reference for the 1999–2004 Land Rover Discovery II, documenting engine, chassis, electrical, and fuel-injection specifications for the full production range.

Manual FAQ, Purchase & Download Details

Which system sections contain specification tables for the V8 and Td5 engine configurations? keyboard_arrow_down

General Data chapter includes dedicated specification tables for both Td5 and V8 engine variants, covering various technical data categories.

Are there details regarding the publication number or document identity for this Land Rover Discovery II manual? keyboard_arrow_down

Workshop manual is identified by publication part number VDR 100330 NAS (6) and contains content specifically for 1999MY onwards. It serves as a comprehensive reference document for the Discovery Series II range.

Is information regarding fluid capacities, lubricant types, and sealant applications included in this workshop manual? keyboard_arrow_down

Manual contains a dedicated section for capacities, fluids, lubricants, and sealants to provide the necessary reference data for these systems.

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