Product Information
Table of Contents
Quick Reference Data
Chapter One: General Information
- Manual Organization
- Notes, Cautions, and Warnings
- Safety First
- Serial Numbers
- Specifications
- Buying Parts
- Maintenance Techniques
- Lubricants and Fluids
- RTV Gasket Sealant
- Fasteners
- Tools
- Troubleshooting
Chapter Two: Troubleshooting
- Troubleshooting Guide
- Troubleshooting by Symptom
- Engine Problems
- Electrical Problems
- Fuel System Problems
- Suspension Problems
- Steering Problems
- Transmission Problems
- Brake Problems
Chapter Three: Lubrication, Maintenance and Tune-Up
- Pre-Ride Inspection
- Engine Oil and Filter Change
- Spark Plug Replacement
- Air Filter Service
- Valve Clearance Adjustment
- Drive Chain Adjustment
- Tire Pressure Check
- Brake Inspection
- Lubrication Points
- Battery Maintenance
Chapter Four: Engine Top End
- Cylinder Head Removal
- Valve Service
- Camshaft and Timing Chain
- Cylinder and Piston
- Reassembly
Chapter Five: Engine Lower End
- Engine Removal
- Crankcase Disassembly
- Transmission Service
- Crankshaft Service
- Oil Pump
- Reassembly
Chapter Six: Clutch
- Clutch Removal
- Clutch Inspection
- Clutch Assembly
Chapter Seven: Transmission and Shift Mechanism
- Transmission Removal
- Transmission Inspection
- Shift Mechanism
- Reassembly
Chapter Eight: Fuel and Exhaust Systems
- Carburetor Service
- Fuel Pump
- Fuel Tank
- Fuel Lines and Fittings
- Exhaust System
Chapter Nine: Electrical System
- Electrical Components
- Wiring Diagrams
- Ignition System
- Charging System
- Starting System
- Lighting System
- Switches and Controls
- Troubleshooting Electrical Problems
Chapter Ten: Front Suspension and Steering
- Front Suspension Service
- Steering Service
- Wheel Alignment
- Shock Absorber Service
Chapter Eleven: Front Drive Mechanism Four-Wheel Drive
- Front Drive Mechanism
- Differential Service
- Axle Service
Chapter Twelve: Rear Suspension, Rear Axle and Final Drive
- Rear Suspension Service
- Rear Axle Service
- Final Drive Service
Chapter Thirteen: Brakes
- Brake Inspection
- Brake Adjustment
- Brake Repair
Chapter Fourteen: Body
- Frame and Body Panels
- Seat and Fenders
- Handlebar and Controls
- Footrests and Footpegs
Index
Wiring Diagrams
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