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1987-1998 Suzuki LT-4WD, LT-F4WDX 280, King Quad, LT-F250, Quadrunner manual Preview image 1
1987-1998 Suzuki LT-4WD, LT-F4WDX 280, King Quad, LT-F250, Quadrunner manual Preview image 2
1987-1998 Suzuki LT-4WD, LT-F4WDX 280, King Quad, LT-F250, Quadrunner manual Preview image 3
1987-1998 Suzuki LT-4WD, LT-F4WDX 280, King Quad, LT-F250, Quadrunner manual Preview image 4
1987-1998 Suzuki LT-4WD, LT-F4WDX 280, King Quad, LT-F250, Quadrunner manual Preview image 5
1987-1998 Suzuki LT-4WD, LT-F4WDX 280, King Quad, LT-F250, Quadrunner manual Preview image 6

1987-1998 Suzuki LT-4WD, LT-F4WDX 280, King Quad, LT-F250, Quadrunner manual

Models covered in this manual:

  • 1987 Suzuki LT-4WDH Quadrunner
  • 1988 Suzuki LT-4WDJ Quadrunner
  • 1988 Suzuki LT-F250J Quadrunner
  • 1989 Suzuki LT-4WDK Quadrunner
  • 1989 Suzuki LT-F250K Quadrunner
  • 1990 Suzuki LT-4WDL Quadrunner
  • 1990 Suzuki LT-F250L Quadrunner
  • 1990 Suzuki LT250RL Quad Racer
  • 1991 Suzuki LT-4WDM Quadrunner
  • 1991 Suzuki LT-F4WDXM King Quad
  • 1992 Suzuki LT-4WDN Quadrunner
  • 1992 Suzuki LT-F250N Quadrunner
  • 1992 Suzuki LT-F4WDXN King Quad
  • 1993 Suzuki LT-4WDP Quadrunner
  • 1993 Suzuki LT-F250P Quadrunner
  • 1993 Suzuki LT-F4WDXP King Quad
  • 1994 Suzuki LT-4WDR Quadrunner
  • 1994 Suzuki LT-F250R Quadrunner
  • 1994 Suzuki LT-F4WDXR King Quad
  • 1995 Suzuki LT-4WDS Quadrunner
  • 1995 Suzuki LT-F250S Quadrunner
  • 1995 Suzuki LT-F4WDXS King Quad
  • 1996 Suzuki LT-4WDT Quadrunner 4x4
  • 1996 Suzuki LT-F4WDXT King Quad
  • 1997 Suzuki LT-4WDV Quadrunner 4x4
  • 1997 Suzuki LT-F4WDXV King Quad
  • 1998 Suzuki LT-4WDW Quadrunner 4x4
  • 1998 Suzuki LT-F4WDXW King Quad

File specifications

File size: 52.10 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 1.07 Minutes
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Product Information

Table of Contents

Chapter One: General Information

  • Manual organization
  • Notes, cautions and warnings
  • Safety first!
  • Serial numbers
  • Fasteners
  • Buying parts
  • Maintenance techniques
  • Vehicle storage
  • Chemicals and lubricants
  • RTV gasket sealant
  • Threadlock
  • Case hardener
  • Jacking
  • Towing
  • Cleaning

Chapter Two: Troubleshooting

  • Troubleshooting
  • Engine troubleshooting
  • Electrical troubleshooting
  • Drive train troubleshooting
  • Fuel system troubleshooting
  • Cooling system troubleshooting
  • Suspension and steering troubleshooting
  • Brake system troubleshooting

Chapter Three: Lubrication, Maintenance and Tune-Up

  • Pre-checks
  • Service intervals
  • Tires and wheels
  • New battery installation
  • Battery electrical cable connections
  • Periodic lubrication
  • Periodic maintenance
  • Engine tune-up

Chapter Four: Engine Top End

  • Engine operation
  • Cylinder head components
  • Valve guide and valve seat
  • Piston, piston pin and piston rings
  • Cylinder and camshaft
  • Camshaft chain tensioner adjuster

Chapter Five: Engine Lower End

  • Engine removal and installation
  • Servicing engine in frame
  • Oil cooler (LT-F4WDX [280 cc] models)
  • Oil pump and oil strainer
  • Crankshaft and bearings
  • Piston and crankshaft
  • Transmission and gears
  • Kick starter
  • Recoil starter
  • Shift shaft and shift cam
  • Cam chain guide and cam chain
  • Balance weight and balance shaft
  • Oil seal replacement
  • Engine removal and installation
  • Brake components
  • Brake pad

Chapter Six: Clutch

  • Clutch removal
  • Clutch installation
  • Clutch adjustment
  • Clutch hydraulic system

Chapter Seven: Transmission and Shift Mechanism

  • Transmission removal
  • Transmission installation
  • Gearshift and footrest

Chapter Eight: Fuel and Exhaust Systems

  • Carburetor removal
  • Carburetor installation
  • Carburetor adjustment
  • Fuel tank
  • Fuel lines
  • Fuel system troubleshooting
  • Exhaust system removal
  • Exhaust system installation
  • Exhaust system inspection

Chapter Nine: Electrical System

  • Electrical components
  • Electrical system troubleshooting
  • Charging system
  • Charging system inspection
  • Ignition system
  • Ignition system troubleshooting
  • Lighting system
  • Lighting system troubleshooting
  • Starting system
  • Starting system troubleshooting
  • Switches
  • Wiring diagrams

Chapter Ten: Front Suspension and Steering

  • Front suspension
  • Front suspension inspection
  • Front suspension maintenance
  • Front wheel
  • Front wheel hub
  • Steering system

Chapter Eleven: Front Drive Mechanism (Four-Wheel Drive)

  • Front drive mechanism
  • Front drive mechanism inspection
  • Front drive mechanism maintenance
  • Front differential

Chapter Twelve: Rear Suspension, Rear Axle and Final Drive

  • Rear suspension
  • Rear suspension inspection
  • Rear suspension maintenance
  • Rear wheel
  • Rear wheel hub
  • Rear differential

Chapter Thirteen: Brakes

  • Brake system
  • Brake components
  • Brake troubleshooting
  • Front brake master cylinder
  • Front brake hydraulic lines
  • Front brake caliper
  • Rear brake master cylinder
  • Rear brake hydraulic lines
  • Rear brake caliper
  • Brake pad replacement
  • Brake fluid replacement
  • Brake bleeding

Chapter Fourteen: Body

  • Body components
  • Body panel removal and installation
  • Seat removal and installation
  • Footrest removal and installation

Index

Wiring Diagrams


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