Chrysler Outboard Service Manual: 35, 45, and 55 HP Motors

Documents service procedures for Chrysler 35, 45, and 55 HP outboard motors, covering tune-up, carburetor, electrical systems, and more. Ref: OB 2803

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Document Details

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Document Number / Seller:
31465 / Deborah Peterson
File Size:
35.10 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Outboard Motor
Last updated / verified
Jul 8, 2025

Models Covered & Key Technical Specifications

Chrysler Outboard Motors (OB 2803) - 1965-1984

Covers 35 HP / 45 HP / 55 HP Outboard Motors Manual | Factory Service & Repair Diagnostics and Maintenance Folder.

  • Prescribed Velocity Specs: 4750 RPM establishes the recommended operating range for the 35 HP model Architecture.
  • Standard Component Weight: For optimal operation, 35.9 Cu. In. defines the cubic inch displacement Framework.
  • Maximum Addressable Resolution: 35 HP -- signifies the displacement capacity Threshold.
  • System Reservoir Specs: The 45 HP requires 42.18 Cu. In. of displacement for standard operation Logic.
  • Calibrated Interference Fit: For 55 HP, 44.7 Cu. In. defines the displacement parameters Standards.
  • Nominal Feed Speed: 5000 RPM establishes the maximum recommended operating range.

Professional Workshop Service Manual & Technical Specifications

Applied Specification Safety Manual: Chrysler Outboard Motors Manual - Factory Service & Repair Diagnostics and Maintenance Maintenance-Registry

Operational-Scope: 35, 45, and 55 HP Outboard Motors // Technical-Domain: Outboard Motor / Engine Logic // Operational-Scope: Service Manual.

Description Overview This document details the maintenance and repair procedures for Chrysler Outboard Motors, specifically covering the 35, 45, and 55 HP models. It provides a systematic approach to servicing the engine, ensuring optimal performance and longevity.

Technical Specifications Summary A comprehensive overview of the engine's technical specifications is presented, including horsepower ratings, recommended operating ranges, and detailed breakdowns of engine components. Key areas like cooling systems, propeller specifications, and spark plug requirements are thoroughly documented.

Systematic Service Groups Systematizing the service groups into logical sections, this manual covers every aspect of the outboard motor. From tune-up procedures and carburetor adjustments to electrical system diagnostics and starter motor overhauls, every component is addressed.

Table of Contents Summary

  • Torque Specifications
  • Carburetor Adjustments
  • Electrical System Components
  • Starter Motor Assemblies
  • Fuel System Components

Prose Description Technical notes are provided for various procedures, ensuring accuracy in every step. Quality checks are addressed for critical components, and the manual clearly outlines the correct methods for disassembly and reassembly. The [component] section documents specific procedures, and the troubleshooting chapter addresses common issues with systematic diagnostic flowcharts. Cooling system maintenance is addressed in detail, ensuring the engine operates within optimal temperature ranges.

This manual documents torque specifications for critical engine components to ensure proper bolt stretch prevention and assembly integrity.

FAQ

What procedures are **necessary** for electrical system diagnostics? keyboard_arrow_down

16 Ohms is the DC resistance of the primary windings for the Magneto Ignition Type A coils.

Determine the **recommended** calibration settings for spark plugs. keyboard_arrow_down

.030 inch is the recommended spark plug gap for all 35, 45, and 55 HP models.

What **calibrated** clearance measurements are needed for the breaker points? keyboard_arrow_down

.020" is the calibrated breaker point gap for magneto ignition, while .015" is for battery or C-D ignition, as detailed on page 12.

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Reviews (4)

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This manual is a must-have for anyone working on Chrysler outboards. It covers everything comprehensively!
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The download process was smooth, and I received the link immediately after purchase. Highly recommend!
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The troubleshooting sections are incredibly helpful. I managed to fix my engine issues with ease!
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I had a question regarding the manual, and their support team responded quickly and was very helpful. Excellent service!