2009 Kawasaki KX250F Motorcycle Service Manual
Detailed service and repair manual for the 2009 Kawasaki KX250F. Covers engine, chassis, and electrical systems with step-by-step procedures and diagrams. Part number 99960-1064-04.
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Models Covered & Key Technical Specifications
Kawasaki KX250F (99960-1064-04) - 2009-2012
Technical diagrams and procedures for motorcycle maintenance and overhaul. | Kawasaki Motorcycle Binder.
- Reference Data: Engine oil capacity requires 1.0 L (1.1 US qt.) for complete dry fill Specifications.
- Approved Grade: Castrol POWER1 R4 RACING 5W-40 or API SG, SH, SJ, or SL with JASO MA, MA1, or MA2 is the recommended engine oil Grade.
- Designated Viscosity: SAE 10W-30, 10W-40, or 10W-50 viscosity is specified for optimal oil performance Requirements.
- Certified Capacity: The engine requires 0.75 L (0.79 US qt) for oil change when filter is not removed Threshold.
- Factory Standard: For valve clearance, exhaust measures 0.17-0.22 mm, and inlet is 0.10-0.15 mm Mapping.
- Fundamental Specifications: Front brake pad lining thickness is a standard 4.0 mm (0.16 in.), with a service limit of 1 mm (0.04 in.) Configuration.
Professional Workshop Service Manual & Technical Specifications
Kawasaki KX250F Motorcycle Service Manual: 2008-2012
Machine-Range: 2009 Kawasaki KX250F // Technical-Benchmarks: Motorcycle / Engine Lubrication System Logic // Machine-Range: Detailed Specifications.
Table of Contents Summary
- Engine Oil and Oil Filter
- Clutch
- Valves
- Cooling System
- Cylinder and Piston
- Carburetor
Systems Covered
This manual provides a detailed overview of the Kawasaki KX250F's various systems. It documents procedures for the engine's top end, including camshafts and cylinders, as well as the lubrication system, clutch, and cooling system. Specific sections detail the fuel system, focusing on the carburetor and air cleaner.
Ignition System and Fuel Delivery
Documentation covers ignition system components and fuel delivery mechanisms. Procedures for throttle grip and cable maintenance, carburetor inspection, and fuel tank servicing are included.
Frame and Suspension
Guidance is provided for inspecting and maintaining the motorcycle's frame and suspension. Specific instructions for steering stem bearing lubrication and front fork oil changes are outlined.
Brake System and Electrical Components
The manual details brake system maintenance, including pad wear inspection and fluid changes. Electrical system checks and spark plug replacement are also documented.
Torque Specifications
This manual documents torque specifications for engine components, such as cylinder head bolts (M10), to ensure proper service interval reliability.
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