2009 Kawasaki KX250F Motorcycle Service Manual
Detailed service and repair manual for the 2009 Kawasaki KX250F. Covers engine, chassis, and electrical systems with step-by-step procedures and diagrams. Part number 99960-1064-04.
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Kawasaki Models Covered & Key Technical Specifications
Models: Kawasaki KX250F
Sub-models / Variants: KX250W9F
Build Years: 2009–2012
Technical Data:
- Engine: 4-stroke, single cylinder, DOHC 4 valve, liquid-cooled
- Displacement: 249 cm³ (15.2 cu in)
- Bore and Stroke: 77.0 × 53.6 mm (3.03 × 2.11 in)
- Compression Ratio: 13.2:1
- Transmission: 5-speed, constant mesh, return shift
- Front Suspension: Telescopic fork (up side down), 315 mm travel
- Rear Suspension: Swingarm (New Uni-trak), 310 mm travel
- Engine Oil Capacity: 1.0 L (1.06 US qt) for dry engine fill
- Ignition Timing: BTDC 8° at 2,000 r/min
- Valve Clearance (Inlet): 0.10–0.15 mm
- Valve Clearance (Exhaust): 0.17–0.22 mm
Kawasaki Manual Features & Content Preview
2009 Kawasaki KX250F — Official Service Scope
- Covers 2009–2012 Kawasaki KX250F, specifically the KX250W9F variant, documenting engine, drivetrain, chassis, and electrical specifications
- Official OEM publication P/N 99960-1064-04, first edition dated June 2008
- Contains 85+ exploded-view diagrams detailing system component assembly, with torque call-outs for engine, cooling, and chassis fasteners
- Delivered as a direct download the moment payment clears
- Stored against your account so you can retrieve it after a hard-drive loss
- Full-text search finds any part number in seconds
- Laid out for standard letter and A4 printing
- This 382-page publication is the factory-authorized reference for the 2009 KX250F model year
Component Documentation
This factory manual provides detailed technical descriptions for the major systems of the 2009 Kawasaki KX250F. The document structures the motorcycle into modular sections covering engine top-end overhaul, fuel system management, transmission, and cooling operations. Readers will find information on cylinder head maintenance, valve clearance protocols, and timing adjustments, alongside specifications for the 5-speed constant mesh transmission and the semi-double cradle frame geometry.
Each section includes specialized illustrations that indicate where locking agents, grease, or specific torque settings are required for assembly. The publication also catalogs the full periodic maintenance schedule for racing intervals, defining service limits for components such as the piston-to-cylinder clearance and clutch friction plate thickness. The 2009 Kawasaki KX250F maintenance data includes crucial electrical, ignition, and fuel system reference values for the KEIHIN FCR-MX37 carburetor setup.
Engineering and Service Specs
The 2009 Kawasaki KX250F cylinder head warp service limit is 0.05 mm as documented in the maintenance data. Engine oil capacity for a complete dry fill is 1.0 liters. Intake valve clearance is specified at 0.10–0.15 mm in the Engine Top End section. The 382-page manual also provides full electrical system wiring paths and suspension adjustment metrics for the Showa fork and Uni-trak rear unit. This is an original manufacturer service publication for the 2009–2012 Kawasaki KX250F, providing comprehensive engine, chassis, and fuel system specifications for the KX250W9F build.
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