2005-2011 Honda TRX250TE / TRX250TM Service Manual (P/N 61KZZ00)

• Covers 2005–2011 Honda TRX250TM and TRX250TE Recon ATVs, including manual-shift and Electric Shift Program (ESP) models
• Original OEM publication (P/N 61KZZ00) documenting factory service and maintenance specifications
• 410 pages of detailed component breakdowns, wire routing diagrams, and torque spec tables

Component and System Documentation

This factory reference dives deep into the architecture of the 2005–2011 Recon lineup across 23 distinct chapters. You get detailed breakdowns of everything from general vehicle identification to frame assemblies and lubrication schematics. Need to trace a parasitic draw? The electrical sections map out the charging system, ignition circuits, and the TE variant's Electric Shift Program (ESP). Exploded-view diagrams pair directly with factory text. This makes identifying internal transmission components, suspension pivots, and steering assemblies straightforward. Always review the factory-mandated safety procedures and torque sequences provided in these chapters before tearing into the chassis to ensure reliable operation and prevent component failure.

Specification and Reference Highlights

Precision matters when maintaining mechanical limits. This guide logs critical tolerances for engine maintenance and chassis tuning. You will find a comprehensive chart detailing cylinder head, piston, and valve clearances. For instance, the manual specifies exactly 80 cm³ of fluid for the final gear case after draining, and lists the intake valve clearance at 0.13 mm. It also provides precise electrical diagnostic thresholds, such as a maximum current leakage of 1 mA for the battery charging system. Having this factory-authorized data on hand removes the guesswork from complex rebuilds and routine maintenance.