2005-2011 Honda TRX250TE / TRX250TM Service Manual
Troubleshooting, parts diagrams, and service data for TRX250TE/TM models. Includes engine, drivetrain, chassis, and electrical systems. Part number: 61KZZ00
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Sample pages from the 2005-2011 Honda TRX250TE / TRX250TM Service Manual manual
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Honda Models Covered & Key Technical Specifications
Models: Honda TRX250TM, Honda TRX250TE
Sub-models / Variants: Recon
Trade Names: Recon
Build Years: 2005–2011
Technical Data:
- Engine displacement: 229.2 cm³
- Engine configuration: Single cylinder, OHV
- Fuel tank capacity: 9.1 liters
- Transmission: 5-speed with reverse
- Tire pressure (Standard): 20 kPa (2.9 psi)
- Engine oil capacity: 1.5 liters (draining), 1.9 liters (disassembly)
- Spark plug (Standard): DPR8EA-9 (NGK), X24EPR-U9 (DENSO)
- Valve clearance (IN/EX): 0.13 mm
Honda Manual Features & Content Preview
2005–2011 Honda TRX250TM/TE Recon — Technical Scope
- Covers 2005–2011 Honda TRX250TM and TRX250TE Recon ATVs, including both manual-shift and Electric Shift Program (ESP) variants
- Original OEM publication P/N 61KZZ00, documenting factory service and maintenance specifications
- Contains 410 pages of detailed component breakdowns, wire routing diagrams, and torque specification tables
- Downloads to your account within seconds of checkout
- Stored against your account so you can retrieve it after a hard-drive loss
- Full-text search finds any part number in seconds
- Laid out for standard letter and A4 printing
- This 410-page factory edition is the primary reference for the 2005–2011 Recon lineup, essential for authentic maintenance and system verification
Component and System Documentation
The 2005–2011 Honda TRX250TM/TE Recon service manual contains extensive technical information organized into 23 distinct chapters. The documentation spans general vehicle identification, frame and body panel assemblies, lubrication system schematics, and detailed fuel system adjustments. Electrical sections detail the charging system, ignition system, and the specific Electric Shift Program (ESP) for the TE variant. Each chapter provides visual exploded-view diagrams paired with text, ensuring clear identification of every internal transmission component, suspension pivot, and steering assembly within the chassis.
Specification and Reference Highlights
The manual includes critical mechanical limits for engine maintenance and chassis tuning. Cylinder head, piston, and valve clearance specifications are documented in a comprehensive tolerance chart. Final gear case fluid capacity for the 2005–2011 Honda TRX250TM/TE is specified at 80 cm³ after draining. Valve clearance for the intake is listed at 0.13 mm in the cylinder head specification table. The battery charging system documentation includes a maximum current leakage of 1 mA, providing precise electrical diagnostic thresholds for the charging circuit. The 2005–2011 Honda TRX250TM/TE service manual provides essential factory-authorized technical data for owners and professionals maintaining the Recon platform.
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