2005-2011 Honda TRX250TE / TRX250TM Service Manual

Troubleshooting, parts diagrams, and service data for TRX250TE/TM models. Includes engine, drivetrain, chassis, and electrical systems. Part number: 61KZZ00

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Honda Models Covered & Key Technical Specifications

Models: Honda TRX250TM, Honda TRX250TE
Sub-models / Variants: Recon
Trade Names: Recon
Build Years: 2005–2011
Technical Data:

  • Engine displacement: 229.2 cm³
  • Engine configuration: Single cylinder, OHV
  • Fuel tank capacity: 9.1 liters
  • Transmission: 5-speed with reverse
  • Tire pressure (Standard): 20 kPa (2.9 psi)
  • Engine oil capacity: 1.5 liters (draining), 1.9 liters (disassembly)
  • Spark plug (Standard): DPR8EA-9 (NGK), X24EPR-U9 (DENSO)
  • Valve clearance (IN/EX): 0.13 mm
Technical Specifications
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Document Number / Seller:
31766 / Mark Scott
File Size:
42.81 MB
File Type:
PDF
Language:
English
Pages:
410
Printable:
Yes
Category:
ATV
Last updated / verified
May 4, 2025

Honda Manual Features & Content Preview

2005–2011 Honda TRX250TM/TE Recon — Technical Scope

  • Covers 2005–2011 Honda TRX250TM and TRX250TE Recon ATVs, including both manual-shift and Electric Shift Program (ESP) variants
  • Original OEM publication P/N 61KZZ00, documenting factory service and maintenance specifications
  • Contains 410 pages of detailed component breakdowns, wire routing diagrams, and torque specification tables
  • Downloads to your account within seconds of checkout
  • Stored against your account so you can retrieve it after a hard-drive loss
  • Full-text search finds any part number in seconds
  • Laid out for standard letter and A4 printing
  • This 410-page factory edition is the primary reference for the 2005–2011 Recon lineup, essential for authentic maintenance and system verification

Component and System Documentation

The 2005–2011 Honda TRX250TM/TE Recon service manual contains extensive technical information organized into 23 distinct chapters. The documentation spans general vehicle identification, frame and body panel assemblies, lubrication system schematics, and detailed fuel system adjustments. Electrical sections detail the charging system, ignition system, and the specific Electric Shift Program (ESP) for the TE variant. Each chapter provides visual exploded-view diagrams paired with text, ensuring clear identification of every internal transmission component, suspension pivot, and steering assembly within the chassis.

Specification and Reference Highlights

The manual includes critical mechanical limits for engine maintenance and chassis tuning. Cylinder head, piston, and valve clearance specifications are documented in a comprehensive tolerance chart. Final gear case fluid capacity for the 2005–2011 Honda TRX250TM/TE is specified at 80 cm³ after draining. Valve clearance for the intake is listed at 0.13 mm in the cylinder head specification table. The battery charging system documentation includes a maximum current leakage of 1 mA, providing precise electrical diagnostic thresholds for the charging circuit. The 2005–2011 Honda TRX250TM/TE service manual provides essential factory-authorized technical data for owners and professionals maintaining the Recon platform.

Manual FAQ, Purchase & Download Details

Which engine and clutch chapters are included in the documentation? keyboard_arrow_down

Manual includes dedicated chapters for the cylinder head, piston, crankshaft, transmission, and clutch linkage systems.

Are wiring diagrams, electrical system specifications, and connector references covered in enough depth for reference? keyboard_arrow_down

Document contains a dedicated section for wiring diagrams as well as detailed specification tables for the ignition, battery, charging, and lighting systems. These sections provide reference values for components like the alternator and electric starter.

Is the Honda TRX250TM and TRX250TE model year range from 2005 to 2011 covered in this service publication? keyboard_arrow_down

Service manual lists compatibility for the 2005 through 2011 Honda TRX250TM and TRX250TE Recon models.

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