2009-2014 Suzuki DF70A / DF80A / DF90A Outboard Motors Service Manual

Technical reference covering Suzuki DF70A, DF80A, and DF90A outboard motors from 2009-2014, detailing fuser assembly, paper path, and imaging procedures. Ref: 07002F

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Document Details

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Document Number / Seller:
31804 / Matthew Smith
File Size:
38.07 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Outboard Motor
Last updated / verified
Jan 17, 2025

Models Covered & Key Technical Specifications

Integrated Training Technical Manual: Outboard Motor Suzuki DF70A, DF80A, DF90A Outboard Motors 2009-2014 - Comprehensive Service & Repair Manual Procedure-Database Operational-Scope: DF70A / DF80A / DF90A (07002F) // Technical-Scope: Outboard Motor / Service Manual Logic // Operational-Scope: 2009-2014 Metric Rating Architecture
Technical Resolution Data: 1200 dpi establishes the maximum print output Architecture.
Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
Essential Power Rating: 450 W -- signifies the active printing consumption Threshold.
Advanced Memory Capacity: The formatter board requires 64 MB for standard operation Logic.
Core Speed Performance: Maximum throughput reaches 25 ppm Parameters.
Prescribed Assembly Torques: 11 N-m signifies the tightening force for cylinder head bolts Standards.

Professional Workshop Service Manual & Technical Specifications

Integrated Training Technical Manual: Outboard Motor Suzuki DF70A, DF80A, DF90A Outboard Motors 2009-2014 - Comprehensive Service & Repair Manual Procedure-Database

Operational-Scope: DF70A / DF80A / DF90A (07002F) // Technical-Scope: Outboard Motor / Service Manual Logic // Operational-Scope: 2009-2014

Technical content addresses all aspects of the Suzuki DF70A, DF80A, and DF90A outboard motors from 2009-2014.

Specifications

Dimensions and Weight Performance Powerhead Fuel and Oil

Technical content addresses the full range of maintenance and repair procedures, including detailed diagrams and specifications for each component.

Engine Electrical Devices

This section details the various sensors and switches used in the electronic fuel injection system, including:

CKP Sensor

CMP Sensor

Cylinder Temperature Sensor

Exhaust Manifold Temperature Sensor

IAT Sensor

MAP Sensor

Throttle Position Sensor (TPS)

Neutral Switch

Shift Position Sensor (SPS)

Trim Sensor

ECM Main Relay

The manual documents torque specifications for cylinder head bolts to ensure proper rotational loosening prevention.

Power Unit Mechanical

This section covers the disassembly and assembly of major power unit components, ensuring proper function and longevity.

Camshaft, Tappet and Shim Inspection

Cylinder Head Assembly Components

Cylinder Head Removal and Installation

Manifold Seating Faces Distortion

Valve and Valve Guide

Valve Stem Outside Diameter

Valve Spring Free Length

Valve Spring Preload

Valve Spring Squareness

Piston Ring Groove Width

Piston Ring Thickness

Piston Ring End Gap

Conrod Big End Side Clearance

Crankshaft Inspection

Crankshaft Thrust Play

Crankshaft Journal Oil Clearance

Documentation includes detailed specifications and procedures for inspecting and servicing all critical engine parts.

FAQ

What **necessary** electrical values are required for engine diagnosis? keyboard_arrow_down

For engine diagnosis, specific electrical values like voltage and resistance are crucial. For example, the "Gray" wire terminal of the fuel injector connector should show 10-14 V with the ignition switch "ON", and the resistance for each fuel injector should be between 10-14 Ω.

Determine the **recommended** calibration settings for tappet clearance. keyboard_arrow_down

Tappet clearance requires precise calibration. For the intake valves (IN.), the standard clearance is 0.23 – 0.27 mm (0.009 – 0.011 in.), and for the exhaust valves (EX.), it's 0.30 – 0.34 mm (0.012 – 0.013 in.).

What specifications are **calibrated** for piston ring end gap? keyboard_arrow_down

Piston ring end gap specifications are critical for proper sealing. For the 1st ring, the standard gap is 0.15 – 0.30 mm (0.0059 – 0.0118 in.) with a service limit of 0.70 mm (0.028 in.). For the 2nd ring, the standard gap is 0.30 – 0.45 mm (0.0118 – 0.0177 in.) with a service limit of 1.00 mm (0.039 in.).

Customer Reviews

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Reviews (4)

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The download process was smooth, and I received the manual in my email almost instantly. Highly recommend!
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The wiring diagrams are excellent! Customer support was very responsive when I had questions. Great service!
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Rated 4 out of 5 stars
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This manual has been a lifesaver for my Suzuki DF90. The troubleshooting section is particularly helpful!