2003 Polaris Predator 500 service manual

2003 Polaris Predator 500 service manual Preview image 1
2003 Polaris Predator 500 service manual Preview image 1
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  • File Size: 24.20 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.5 Minutes
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Models Covered in this Manual

Predator 500 / Polaris Industries Inc

Production/model years: 2003

Product Information

Table of Contents

Chapter 1 - General

  • Model Identification
  • Serial Number Location
  • Model Numbers / Replacement Key
  • Machine Dimensions
  • Specifications
  • Publication Numbers
  • Paint Codes
  • Starting the Predator
  • Pre-Ride Inspection
  • Predator Accessories
  • Special Tools
  • Standard Torque Specifications
  • Decimal Equivalent Chart
  • Tap Drill Charts
  • Glossary of Terms

Chapter 2 - Maintenance

  • Maintenance Schedule
  • Lubrication
  • Engine Oil and Filter Change
  • Transmission Oil Change
  • Drive System Maintenance
  • Brake System Maintenance
  • Electrical System Maintenance
  • Suspension Maintenance

Chapter 3 - Engine/Transmission

  • Engine Removal and Installation
  • Cylinder Head and Valve Train
  • Piston and Cylinder
  • Crankshaft and Crankcase
  • Cooling System
  • Transmission Removal and Installation
  • Gear and Shaft Inspection
  • Shift Mechanism

Chapter 4 - Fuel System

  • Fuel Tank and Lines
  • Fuel Pump
  • Fuel Injectors
  • Throttle Body
  • Air Intake System

Chapter 5 - Body/Suspension

  • Body Panel Removal and Installation
  • Frame Inspection and Repair
  • Front Suspension
  • Rear Suspension
  • Shock Absorbers

Chapter 6 - Brakes

  • Brake System Overview
  • Brake Pads and Discs
  • Master Cylinder
  • Brake Lines and Hoses

Chapter 7 - Electrical

  • Wiring Diagrams
  • Battery Maintenance
  • Charging System
  • Ignition System
  • Lighting System

Index


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