2003 Polaris Predator 500 Service Manual
This manual contains diagnostic procedures, component identification, and repair instructions for the 2003 Polaris Predator ATV. PN 9918062.
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Models Covered & Key Technical Specifications
Polaris Predator 500 (9918062) - 2003 2003 Polaris Predator 500 documentation | Polaris Predator | ATV Bundle.
- Engine Specifications: 499cc displacement establishes the engine's core displacement.
- Engine Lubrication: PS-4 Synthetic oil is used for the engine and clutch system.
- Fuel Capacity: 3.25 gal./12.3 ltr defines the fuel capacity.
- Transmission Type: Manual 5 speed indicates the transmission type.
- Front Suspension: Dual A-arm / Fox Shock details the front suspension.
- Ground Clearance: 4.5 in. / 11 cm specifies the ground clearance.
Professional Workshop Service Manual & Technical Specifications
Polaris Predator 500 (9918062) - 2003
Maintenance-Category: Engine / Calibration-Scope: Carburetor / Maintenance-Category: Electrical.
Engine
Exploded views of engine components, including the crankcase/transmission and cylinder/cylinder head, are provided. Procedures cover engine removal, installation, and general maintenance.
Carburetor System
Detailed information on the Mikuni BSR 42 Carburetor is included, covering its operation, system function, and troubleshooting. Jetting guidelines for various altitudes and temperatures are also provided.
Ignition System
This section focuses on the DC/CDI ignition system, detailing its advantages, operation, and troubleshooting steps for no spark or intermittent spark issues.
Suspension and Brakes
Information on front and rear suspension servicing, including shock adjustments and wheel hub inspection, is available. Brake system service notes, troubleshooting, and procedures for front and rear brake calipers are also documented.
Electrical System
This manual covers the electrical system comprehensively, including testing procedures for the starter system, charging system, ignition system, and lighting.
This document documents torque specifications for various engine components to ensure proper assembly and bolt stretch prevention.
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