Product Information
Table of Contents
CHAPTER 1
GENERAL INFORMATION
- 2002 PWC Identification Numbers . . . . . . . . . 1.1
- 2002 PWC Publication Part Numbers . . . . . . . 1.2
- Service Tools . . . . . . . . . . . . . . . . . . . . . . 1.3
- Freedom Specifications . . . . . . . . . . . . . . . . 1.4 - 1.5
- Virage Specifications . . . . . . . . . . . . . . . . . . 1.6 - 1.7
- Virage TX Specifications . . . . . . . . . . . . . . . 1.8 - 1.9
- Virage i Specifications . . . . . . . . . . . . . . . . . 1.10 - 1.11
- Virage TXi Specifications . . . . . . . . . . . . . . . 1.12 - 1.13
- Genesis Specifications . . . . . . . . . . . . . . . . . 1.14 - 1.15
- Genesis i Specifications . . . . . . . . . . . . . . . . 1.16 - 1.17
- Standard Torque Specifications . . . . . . . . . . 1.18
- Decimal Equivalent Charts . . . . . . . . . . . . . . 1.19
- Conversion Chart . . . . . . . . . . . . . . . . . . . . . 1.20
- Tap Drill Size Charts . . . . . . . . . . . . . . . . . . . 1.21
- Service Glossary . . . . . . . . . . . . . . . . . . . . . . 1.22 - 1.23
- Service Guidelines . . . . . . . . . . . . . . . . . . . . 1.24
CHAPTER 2
MAINTENANCE
- Routine Maintenance Schedule
- Pre-Ride Inspection
- Lubrication Points
- Engine Oil Change
- Air Filter Maintenance
- Battery Maintenance
- Tire and Wheel Maintenance
CHAPTER 3
ENGINE / COOLING
- Engine Removal and Installation
- Engine Specifications
- Cooling System Overview
- Water Pump Maintenance
- Cylinder Head and Valve Service
- Piston and Cylinder Service
- Crankshaft and Bearing Service
- Camshaft and Timing Chain Service
CHAPTER 4
CARBURETION / EXHAUST
- Carburetor Removal and Installation
- Carburetor Disassembly and Assembly
- Idle Speed Adjustment
- Synchronization
- Fuel System Maintenance
- Exhaust System Overview
- Exhaust Removal and Installation
- Inspection and Repair
CHAPTER 5
FINAL DRIVE / PROPULSION
- Final Drive Overview
- Drive Shaft Maintenance
- Propulsion System Overview
- Impeller Inspection and Replacement
- Jet Pump Service
CHAPTER 6
HULL / CONTROL SYSTEMS
- Hull Inspection and Repair
- Control Systems Overview
- Steering System Maintenance
- Throttle System Maintenance
- Control Cables Inspection and Replacement
CHAPTER 7
ELECTRICAL SYSTEMS
- Electrical System Overview
- Wiring Diagrams
- Battery Inspection and Maintenance
- Starter Motor Service
- Charging System Maintenance
- Lighting System Maintenance
- Ignition System Service
CHAPTER 8
FUEL INJECTION SYSTEM / SOFTWARE
- Fuel Injection System Overview
- Fuel Injection Maintenance
- Fuel Injection Troubleshooting
- Software Updates and Maintenance
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