2007 Polaris Phoenix 200 & Sawtooth 200 ATV Service Manual

Diagnostic procedures and component service for the Phoenix 200 & Sawtooth 200. Ref: 9920882

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Document Details

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Document Number / Seller:
31954 / Melissa Cooper
File Size:
25.97 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Mar 5, 2025

Models Covered & Key Technical Specifications

2007 Polaris Phoenix 200 & Sawtooth 200 ATV Service Manual

Diagnostic procedures and component service for the Phoenix 200 & Sawtooth 200. Ref: 9920882 | Series Phoenix & Sawtooth Container.

  • Designated Fluid Capacity: For lubrication, 1.26qt establishes the correct oil amount for the engine sump.
  • Primary System Fill: For optimal operation, 1.2qt defines the correct transmission oil volume.
  • Advanced Ambient Limits: The engine requires 0W-50 Synthetic oil to maintain operation within specified environmental Parameters.
  • Defined Key Specifications: The idle speed is set to 1500 RPM for optimal engine performance.
  • Essential Carburetor Settings: The main jet is 108 and the pilot jet is 35 to ensure proper fuel mixture.
  • Key Tire Pressure: For safe operation, 4 psi Front and 3 psi Rear defines the correct tire inflation Baseline.

Professional Workshop Service Manual & Technical Specifications

Polaris Phoenix 200 & Sawtooth 200 Service Manual 2007 - Comprehensive Maintenance & Repair Resource-Library

Conceptual-Layout: Phoenix & Sawtooth // Serial-Range: 2007 / ES20PFE // Conceptual-Layout: ATV

Service-Nexus Value Logic
Ignition Timing 32° ± 2° BTDC @ 3000 RPM
Carburetor Main Jet 108 Standard Setting
Carburetor Pilot Jet 35 Standard Setting
Oil Capacity 1.26 qt For Engine Sump
Transmission Oil 1.2 qt For Rear Gearcase
Tire Pressure 4 psi Front / 3 psi Rear For Optimal Handling

Major sections focus on the complete maintenance and repair of the Phoenix 200 and Sawtooth 200 ATVs. This manual details component locations, maintenance schedules, and system services. It covers everything from basic inspections to advanced troubleshooting.

Reassembly procedures are specified for engine components following disassembly, ensuring proper installation.

Service intervals are documented for all major systems to maintain peak performance and longevity.

Component locations are identified for all parts, facilitating easier service and replacement.

Service procedures are documented for all major systems, including engine, transmission, and electrical systems.

Calibration requirements are specified for key systems like the carburetor and brakes to ensure optimal operation.

This manual documents torque specifications for critical engine components to ensure proper assembly stress control.

FAQ

Calculate the **pressure** specifications for the ignition system? keyboard_arrow_down

10.5 VDC is the minimum voltage output required for the CDI module's BRN wire during cranking.

What values are needed for **proper** assembly sequence? keyboard_arrow_down

The output shaft shimming procedure requires a measured distance plus 0.3mm-0.4mm for correct pinion depth.

Assess the **standard** service interval parameters? keyboard_arrow_down

25 hours is the initial interval for engine oil changes, with subsequent changes recommended every 50 hours or annually.

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Reviews (4)

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The detailed engine and fuel system sections helped me troubleshoot issues I was having. Customer support was very responsive when I had questions. Highly recommend!
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This manual covers everything you need to know. I’m impressed with the maintenance schedules provided. The email support was quick and very helpful when I needed assistance with my download.
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This service manual is a must-have for anyone with a 2007 Phoenix or Sawtooth 200. The illustrations are clear and the instructions are easy to follow. I had a smooth download process and received my link almost instantly!
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Rated 4 out of 5 stars