2007 Polaris Phoenix 200 & Sawtooth 200 ATV Service Manual

Diagnostic procedures and component service for the Phoenix 200 & Sawtooth 200. Ref: 9920882

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Polaris Models Covered & Key Technical Specifications

Models: 2007 Phoenix 200, 2007 Sawtooth 200
Sub-models / Variants: Youth, Sport, Utility
Build Years: 2007
Serial Numbers: A07PB20AA, A07PB20AD, A07SB20AA
Technical Data:

  • Engine: Aeon 4-stroke, single cylinder, air-cooled SOHC, 196cc
  • Compression Ratio: 9.2:1
  • Compression Pressure: 160–190 psi
  • Idle Speed: 1500 ± 100 RPM
  • Fuel System: Keihin VM 22mm carburetor
  • Fuel Capacity: 2.5 gallons (9.5 L) Phoenix / 2.75 gallons (10.4 L) Sawtooth
  • Transmission: Inline F/N/R, CVT non-EBS
  • Tire Pressure: 4 psi front, 3 psi rear
  • Brake System: RH dual hydraulic disc (front), LH single mechanical drum (rear)
Technical Specifications
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Document Number / Seller:
31954 / Melissa Cooper
File Size:
25.97 MB
File Type:
PDF
Language:
English
Pages:
214
Printable:
Yes
Category:
ATV
Last updated / verified
Mar 5, 2025

Polaris Manual Features & Content Preview

2007 Polaris Phoenix 200 and Sawtooth 200 Technical Documentation

  • Covers 2007 Polaris Phoenix 200 and Sawtooth 200 ATVs, documenting the ES20PFE engine configuration for both Youth Sport and Youth Utility variants
  • Official publication P/N 9920882 (Phoenix) and P/N 9920895 (Sawtooth), first edition 2007
  • Includes 214 pages of technical data with 14 detailed chapters, 18 wiring-related schematics, and 12 torque specification tables
  • Accessible from your device as soon as the order is placed
  • Permanent availability in your purchase account — no re-buy required
  • Laid out for standard letter and A4 printing
  • Full-text search finds any part number in seconds
  • This 2007 edition provides the factory-authorized reference for the ES20PFE engine build, covering carburetor jetting, CVT transmission service, and chassis alignment specs specific to the A07PB20AA and A07SB20AA model year production

Component and Service Documentation

This factory manual details technical parameters for the 196cc air-cooled powerplant, including compression standards of 160–190 psi and idle adjustments set to 1500 RPM. The documentation spans the entire machine, with dedicated chapters for the fuel delivery system (Keihin VM 22mm), the inline F/N/R transmission, and the dual A-arm suspension setup. Readers will find exhaustive lists regarding special tool part numbers, paint codes for Vapor Silver and Matte Black frames, and specific maintenance intervals for both normal and severe duty use. You may also review what factory workshop documentation is structured to include for a complete understanding of your vehicle.

Technical Data Preview

Engine oil capacity for the 196cc sump is documented at 1.26 quarts (1.2L). The primary transmission fluid volume is specified at 18.6 ounces (550 ml). Intake and exhaust valve clearance is explicitly listed at 0.003 inches (0.07 mm) in the cylinder head specification section. Rear gearcase oil volume is 4 ounces (120 ml). Front and rear tire pressure is set to 4 psi and 3 psi respectively for standard operation.

Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions. An official 214-page Polaris OEM workshop manual covering the 2007 Phoenix 200 and Sawtooth 200, documenting engine, chassis, electrical, and fuel-system specifications for the A07-series build.

Manual FAQ, Purchase & Download Details

Is the fluid capacity information for the engine oil and transmission lubricant included in the manual? keyboard_arrow_down

Manual includes specification tables that list the fluid capacities for both the engine and transmission systems for the covered models.

Can I see if the manual covers major systems like the engine and transmission? keyboard_arrow_down

Table of contents confirms that the document includes specific chapters for the engine, fuel system, CVT transmission, and final drive. These sections contain technical reference data for the primary vehicle systems.

Does the manual provide details for the engine top-end, clutch, and transmission system? keyboard_arrow_down

Manual contains dedicated chapters covering the engine, fuel system, and CVT transmission components. It provides reference material including exploded views and technical specifications for these areas. These sections are organized to assist with understanding the mechanical configuration of the vehicle.

Are specific publication numbers or revision markers referenced in this document? keyboard_arrow_down

Document lists specific publication numbers for the 2007 Phoenix 200 and Sawtooth 200 owner and parts manuals.

Which chapters or sections contain information regarding wiring diagrams or electrical system references? keyboard_arrow_down

Chapter 9 is dedicated to the electrical and ignition system, which includes references for the alternator and system components. This section provides technical data and diagrams relevant to the electrical configuration.

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