- 2003 Polaris Trailblazer 250
- 2003 Polaris Trailblazer 400
2003 Polaris Trailblazer 250, Trailblazer 400 ATV repair manual
Models covered in this manual:
File specifications
File type: PDF
Language: English
Printable: Yes
Estimated download time: 0.57 Minutes
$18.99
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Product Information
Table of Contents
CHAPTER 1 - GENERAL
- 2003 Model Identification (1-2)
- Serial Number Location (1-2)
- Replacement Keys (1-3)
- Machine Dimensions (1-3/1-4)
- Specifications (1-5/1-8)
- Publications (1-9)
- Product Numbers (1-9)
- Paint Codes (1-9)
- Standard Torque Specifications (1-9)
- Tap Drill Charts (1-10)
- Decimal Equivalent Chart (1-10)
- Unit of Measure Conversion Table (1-11)
- Glossary of Terms (1-12)
CHAPTER 2 - MAINTENANCE
- Maintenance Schedule
- Pre-Ride Inspection
- Engine Oil and Filter Change
- Air Filter Service
- Spark Plug Inspection and Replacement
- Valve Clearance Adjustment
- Fuel System Inspection
- Battery Maintenance
- Brake System Inspection
- Drive Chain Adjustment
- Suspension Adjustment
- Tire Inspection and Maintenance
CHAPTER 3 - ENGINE
- Engine Removal
- Engine Disassembly
- Cylinder Head and Valve Inspection
- Piston and Cylinder Inspection
- Crankshaft and Connecting Rod Inspection
- Engine Reassembly
- Engine Installation
- Engine Break-in Procedure
CHAPTER 4 - FUEL SYSTEM
- Fuel Tank Removal and Installation
- Fuel Pump Inspection and Replacement
- Carburetor Disassembly and Cleaning
- Carburetor Adjustment
- Fuel Injector Cleaning and Testing
- Fuel Line Inspection and Replacement
CHAPTER 5 - BODY/SUSPENSION
- Body Panel Removal and Installation
- Seat Removal and Installation
- Front Suspension Inspection and Repair
- Rear Suspension Inspection and Repair
- Shock Absorber Replacement
- Frame Inspection and Repair
CHAPTER 6 - PVT SYSTEM
- PVT System Overview
- Drive Belt Inspection and Replacement
- Clutch Assembly and Disassembly
- Clutch Adjustment
- PVT Housing Inspection and Repair
CHAPTER 7 - FINAL DRIVE
- Final Drive Overview
- Drive Shaft Inspection and Replacement
- Differential Inspection and Repair
- Final Drive Oil Change
- Chain Case Inspection and Repair
CHAPTER 8 - TRANSMISSION
- Transmission Removal and Installation
- Transmission Disassembly and Inspection
- Gear Inspection and Replacement
- Shift Mechanism Inspection and Adjustment
- Transmission Reassembly
CHAPTER 9 - BRAKES
- Brake System Overview
- Brake Pad Inspection and Replacement
- Brake Disc Inspection and Replacement
- Brake Line Inspection and Replacement
- Master Cylinder Inspection and Repair
- Brake System Bleeding
CHAPTER 10 - ELECTRICAL
- Electrical System Overview
- Wiring Diagram
- Battery Inspection and Replacement
- Starter Motor Inspection and Replacement
- Charging System Inspection and Repair
- Ignition System Inspection and Repair
- Lighting System Inspection and Repair
- Switch Inspection and Replacement
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