2004-2005 Polaris Scrambler 500 Service Manual
This manual provides service procedures for Polaris Scrambler 500 ATVs. It includes maintenance operations, component identification, and unit repair. PN 9919481
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Models Covered & Key Technical Specifications
Polaris Scrambler 500 (9919481) - 2004-2005
Documents repair and maintenance procedures for Polaris Scrambler 500 ATVs | Service Manual Archive.
- Model Identification: 1.2 identifies the machine's model number for service and warranty correspondence.
- Engine Designation Numbers: 50 EH500PLE123 details the single, liquid-cooled, SOHC 4-stroke engine specifications.
- Specifications: 1.4-1.6 lists comprehensive dimensions and capacities for both 2004 and 2005 models.
- Standard Torque Specifications: 1.12 provides general torque guidelines for various fasteners to ensure proper assembly.
- Carburetor Model: Mikuni BST 40mm serves as the standard carburetor for these models.
- Front Travel: 8.2 in. / 20.83 cm establishes the suspension travel for the front of the ATV.
Professional Workshop Service Manual & Technical Specifications
Polaris Scrambler 500 (9919481) - 2004-2005
Application-Range: Scrambler 500 // Diagnostic-Area: Engine / Fuel System / Drivetrain Logic // Application-Range: 2004-2005 Models
Polaris Scrambler 500 Service Manual (PN 9919481)
| Service-Nexus | Operational-Logic | Logic |
|---|---|---|
| Periodic Maintenance Chart | Lubricant and Maintenance Product Numbers | Engine Removal |
| Carburetor Adjustments | Fuel System | Battery Maintenance |
| Steering and Toe Alignment | Drive Chain and Sprocket Service | Brake System Service |
Reference chapters include Engine Removal, Carburetion, Clutching, and Final Drive. This manual documents the entire operation of the Polaris Scrambler 500, including detailed procedures for engine components, fuel system, drivetrain, and suspension systems. Torque specifications are provided for critical fasteners to ensure proper assembly and seal compression uniformity.
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