2006 Polaris Sportsman 500 EFI Owner's Manual (P/N 9920012)

126 Pages • 7.02 MB • Instant, Printable PDF

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Polaris Models Covered & Key Technical Specifications

Models: 2006 Polaris Sportsman 500 EFI

Model Year: 2006

Technical Data:

  • Engine oil capacity: 2 quarts (1.9 liters)

  • Fuel tank capacity: 4.25 gallons (16 liters)

  • Wheelbase: 50.5 inches (128.3 cm)

  • Overall length: 83 inches (211 cm)

  • Overall width: 48 inches (122 cm)

  • Gross Vehicle Weight Capacity: 1200 lbs. (545 kg)

  • Front rack load limit: 90 lbs. (41 kg)

  • Rear rack load limit: 180 lbs. (82 kg)

  • Maximum trailer weight (level ground): 1225 lbs. (557 kg)

  • Wheel nut torque (Lug Nut): 90 ft. lbs. (122 Nm)

  • Wheel nut torque (2-Piece Flange Nut): 27 ft. lbs. (37 Nm)

  • Drain plug torque (Oil Tank): 14-17 ft. lbs. (19-23 Nm)

  • Screen fitting torque: 25 ft. lbs. (34 Nm)

  • Spark plug torque: 18 ft. lbs. (24 Nm)

Technical Specifications
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Document Number / Seller:
31993 / Stephanie Perez
File Size:
7.02 MB
File Type:
PDF
Language:
English
Pages:
126
Printable:
Yes
Category:
ATV
Last updated / verified
May 31, 2026

Polaris Manual Features & Content Preview

  • Details safe operation, routine maintenance, and identification procedures for the 9920012 unit
  • Official Polaris publication P/N 9920012, revision 02, printed 2005
  • Includes 126 pages of technical maintenance schedules, fluid capacity specifications, and safety guidelines tailored specifically to the 500 EFI platform
  • Outlines the factory-recommended service intervals and operating protocols required for the 2006 model year

Maintenance and Technical Scope

This owner's manual documents the exact service intervals and technical specifications required to keep your ATV running at peak performance. It breaks down routine upkeep, from oil filter changes and cooling system care to drive system maintenance. Readers will find proper tire pressure ratings, alongside a clear overview of the instrument cluster diagnostic modes and specific EFI failure codes.

Specification Previews

Inside, you will find essential fluid capacities and torque values necessary for standard shop maintenance. For example, engine oil capacity is set at 2 quarts, and the manual lists wheel lug nut torque at 90 ft. lbs. for cast aluminum wheels. The cooling system section notes a 60/40 anti-freeze mixture to properly protect the engine across varying climates. For more context on how these documents are structured, you can review how factory owner documentation is formatted. While these specifications provide a solid baseline for routine maintenance, always verify complex mechanical requirements with a certified technician prior to servicing the equipment to ensure optimal safety.

An official 126-page Polaris OEM manual documenting the maintenance, operation, and safety specifications for the 9920012-series vehicle to ensure reliable off-road performance.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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