2006 Polaris Sportsman 500 EFI Owner's Manual for Maintenance and Safety

Diagnostic procedures and component service for 2006 Polaris Sportsman 500 EFI – covering operation, maintenance, and safety. Publication 9920012

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Document Details

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Document Number / Seller:
31993 / Stephanie Perez
File Size:
7.02 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Oct 22, 2025

Models Covered & Key Technical Specifications

2006 Polaris Sportsman 500 EFI (9920012) – Owner’s Manual for Maintenance and Safety

This Owner's Manual | ATV Archive.

  • Calibrated Shipping Weight: 715 lbs. (324 kg) HO specifies the approximate curb weight for the vehicle.
  • Rated Print Quality: For safe and enjoyable operation, 4.25 gal. (16 l) defines the fuel tank capacity parameters.
  • Critical Assembly Torques: With 2 qts. (1.9 l) as the specified engine oil capacity, safe operation is maintained.
  • Universal Adjustment Range: The vehicle features a 50.5 in. (128.3 cm) wheelbase, providing stability.
  • Maximum Generation Capacity: 83 in. (211 cm) is the overall length, impacting maneuverability.
  • Documented Form Factor: 48 in. (122 cm) represents the overall width of the ATV Framework.

Professional Workshop Service Manual & Technical Specifications

2006 Polaris Sportsman 500 EFI Owner's Manual: Polaris Sportsman 500 EFI – Comprehensive Owner & Service Guide, covers 2006 Powertrain-Manual

Reference-Category: ATV / Technical-Domain: Maintenance & Operation / Reference-Category: Owner's Manual.

Table of Contents:

  • Vehicle Identification Numbers
  • Controls
  • Operation
  • Maintenance and Lubrication
  • Specifications
  • Warranty

Service sections detail the operation and safety procedures for your Polaris Sportsman 500 EFI. The manual provides fundamental guidance on vehicle features, maintenance schedules, and troubleshooting. Component locations are identified for ease of reference. Calibration requirements are specified for optimal performance. Electrical system documentation covers various controls and indicators. Suspension service documentation covers adjustments and maintenance. The manual also includes a comprehensive specifications table and warranty information.

This manual documents torque specifications for various components to ensure proper service interval reliability.

FAQ

What tools are designated for adjustment procedures? keyboard_arrow_down

1/8" to 1/4" is the recommended toe alignment for checking vehicle alignment, detailed on page 82.

Identify the critical pressure specifications. keyboard_arrow_down

5 psi is the specified tire pressure for both front and rear Polaris PXT tires.

What procedures are required for the assembly sequence? keyboard_arrow_down

100 hours or 12 months is the service interval for inspecting and cleaning clutch components.

Customer Reviews

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Reviews (5)

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The safety guidelines are top-notch. I feel more confident riding with this manual at hand.
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This manual made troubleshooting my ATV a breeze. Highly recommend for anyone working on their Sportsman!
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Had a question about maintenance and received a quick response. Very professional service!
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I received the download link promptly after purchase. The PDF is easy to navigate and very informative.
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The manual is incredibly detailed and helpful. I found the maintenance sections especially useful!