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2005-2007 Polaris Ranger 500 EFI, CARB service manual Preview image 1
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2005-2007 Polaris Ranger 500 EFI, CARB service manual

Models covered in this manual:

Ranger 500 EFI, CARB / Polaris

  • Polaris Ranger 500 2X4
  • Polaris Ranger 500 4X4
  • Polaris Ranger 500 EFI 4X4
  • Polaris Ranger 500 CARB 4X4
  • 2005 Polaris Ranger 500 EFI, CARB
  • 2006 Polaris Ranger 500 EFI, CARB
  • 2007 Polaris Ranger 500 EFI, CARB

File specifications

File size: 22.14 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.45 Minutes
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Product Information

Table of Contents

1. GENERAL INFORMATION

  • Vehicle Identification
    • Model Identification
    • Engine Designation Number
    • VIN Identification
    • Engine Serial Number Location
    • Transmission Serial Number Location
  • Vehicle Dimensions
  • General Specifications
    • Model: Ranger 2X4
    • Model: Ranger 4X4
    • Model: Ranger 6X6
    • Model: Ranger TM
  • Vehicle Information
    • Publications
    • Replacement Keys
  • Special Tools
    • Service Tools
    • Flex-Hone Tools
    • Engine Service Tools
    • Miscellaneous Specifications and Charts
    • Specifications
    • Metric to U.S. Standard Units
    • Torque Specifications
    • Glossary of Terms

2. MAINTENANCE

  • Maintenance Schedule
  • Lubrication Points
  • Pre-Ride Inspection
  • Break-In Procedure
  • Engine Oil Level Check
  • Engine Oil and Filter Change
  • Transmission Lubrication
  • Front Gearcase Lubrication
  • Rear Gearcase Lubrication
  • Cooling System
  • Brake System
  • Suspension and Steering System
  • Electrical System
  • Battery Maintenance
  • Air Filter Service
  • Spark Plug Service

3. ENGINE

  • Engine Removal and Installation
  • Engine Disassembly
  • Engine Inspection
  • Engine Assembly
  • Engine Specifications
  • Cylinder Head
  • Valves
  • Camshaft
  • Crankshaft
  • Pistons and Rings
  • Cylinder Block

4. CARBURETION / EFI

  • Carburetor Types
  • Carburetor Adjustments
  • Fuel Injection System
  • Fuel Pump
  • Fuel Filter
  • Throttle Body
  • EFI Diagnostics
  • Fuel System Specifications

5. BODY / STEERING / SUSPENSION

  • Frame
  • Body Panels
  • Seat
  • Steering System
  • Front Suspension
  • Rear Suspension
  • Wheels and Tires
  • Frame and Body Specifications

6. CLUTCHING

  • Drive Clutch
  • Driven Clutch
  • Belt Removal and Installation
  • Clutch Inspection
  • Clutch Maintenance

7. FINAL DRIVE

  • Drive Shafts
  • U-Joints
  • Differential
  • Final Drive Specifications

8. TRANSMISSION

  • Transmission Removal and Installation
  • Transmission Disassembly
  • Transmission Inspection
  • Transmission Assembly
  • Transmission Specifications

9. BRAKES

  • Front Brake System
  • Rear Brake System
  • Brake Pad Replacement
  • Brake Fluid Change
  • Brake System Troubleshooting

10. ELECTRICAL

  • Electrical Components
  • Wiring Diagrams
  • Battery Service
  • Charging System
  • Starter Motor
  • Ignition System
  • Lighting System
  • Electrical Troubleshooting

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