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2002-2003 Polaris Sportsman 600, Sportsman 700 ATV repair manual Preview image 1
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2002-2003 Polaris Sportsman 600, Sportsman 700 ATV repair manual

Models covered in this manual:

2002 Polaris Sportsman 600
2002 Polaris Sportsman 700
2003 Polaris Sportsman 600
2003 Polaris Sportsman 700

Production year(s): 2002, 2003

File specifications

File size: 63.25 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 1.3 Minutes
$18.99 (incl. VAT) - Instant Download

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Product Information

Table of Contents

Chapter 1 - General

  • Model Identification
  • Serial Number Location
  • 2003 Sportsman Models
  • Machine Dimensions
  • Specifications - 2003 Sportsman 600
  • Specifications - 2003 Sportsman 700
  • Specifications - 2003 Sportsman 700 EFI
  • Publication Numbers
  • Paint Codes
  • Replacement Keys
  • Standard Torque Specifications
  • Decimal Equivalent Chart
  • Conversion Table
  • Tap Drill Chart
  • Glossary of Terms

Chapter 2 - Maintenance

  • Maintenance Schedule
  • Lubrication Points
  • Fluid Capacities
  • Maintenance Procedures

Chapter 3 - Engine

  • Engine Specifications
  • Engine Removal and Installation
  • Engine Disassembly and Assembly
  • Engine Troubleshooting

Chapter 4 - Fuel System

  • Fuel System Overview
  • Carburetor
  • Fuel Injection System
  • Fuel Tank and Lines

Chapter 5 - Body/Suspension

  • Body Components
  • Suspension System
  • Steering System

Chapter 6 - PVT System

  • PVT System Overview
  • PVT Disassembly and Assembly
  • PVT Troubleshooting

Chapter 7 - Final Drive

  • Final Drive Components
  • Chaincase and Gears
  • Drive Belt
  • Final Drive Troubleshooting

Chapter 8 - Transmission

  • Transmission Components
  • Transmission Removal and Installation
  • Transmission Disassembly and Assembly
  • Transmission Troubleshooting

Chapter 9 - Brakes

  • Brake System Overview
  • Brake Components
  • Brake Adjustment
  • Brake Troubleshooting

Chapter 10 - Electrical

  • Electrical System Overview
  • Battery and Charging System
  • Ignition System
  • Lighting System
  • Wiring Diagram

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