To make it easier for you to choose the right manual, we have compiled various information for you below, such as model designations, types, and production years.
The following models are encompassed by this manual: Sportsman 600, Sportsman 700 / Polaris
Polaris Sportsman 600 - 2002-2003
Polaris Sportsman 700 - 2002-2003
Production year(s): 2002-2003
Manual Language: English
Number of pages: 260
Printable: Yes (with all printers)
Instant delivery/download: Your download link will appear on the checkout page after your payment is complete.
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"New Service Provides PDF Guide to Address ATV Issues for Polaris Sportsman 600 and 700"
Introducing a comprehensive service aimed at assisting owners of the 2002-2003 Polaris Sportsman 600 and Sportsman 700 ATVs in addressing common issues and obtaining valuable information. With the availability of a detailed PDF guide, owners can access engine specifications, maintenance tips, common issues, and more. This article aims to provide a comprehensive overview of the technical data, maintenance guidelines, popular modifications, available accessories, and owner reviews for these exceptional ATVs.
Engine Specifications/Technical Data:
• The 2002-2003 Polaris Sportsman 600 and Sportsman 700 models were equipped with powerful engines.
• The Sportsman 600 featured a liquid-cooled, 597cc, single-cylinder engine.
• The Sportsman 700 had a liquid-cooled, 683cc, twin-cylinder engine.
• Both engines utilized electronic fuel injection (EFI) for improved fuel delivery and performance.
• The Sportsman 600 engine produced approximately X horsepower and X lb-ft of torque (specific figures may vary based on the model year).
• The Sportsman 700 engine delivered approximately X horsepower and X lb-ft of torque (specific figures may vary based on the model year).
• These ATVs featured an automatic transmission with a dual-range drive system.
• The transmission had on-demand all-wheel drive functionality for enhanced traction and control.
• The Sportsman 600 and Sportsman 700 featured independent front suspension with MacPherson struts for a smooth ride.
• At the rear, they had a progressive-rate rear suspension for improved handling and comfort.
• Both models were equipped with hydraulic disc brakes on all wheels for reliable stopping power.
• The fuel tank capacity for the Sportsman 600 and Sportsman 700 was approximately X gallons (specific capacity may vary based on the model year).
• These ATVs had a total vehicle weight ranging from X lbs to X lbs (specific weight may vary based on the model year).
• The Sportsman 600 and Sportsman 700 offered a comfortable and ergonomic seating arrangement for the rider and passenger.
• They featured a durable and sturdy frame construction for off-road durability and capability.
• The ATVs had a ground clearance of approximately X inches (specific clearance may vary based on the model year).
• They were equipped with racks on the front and rear for convenient storage and hauling of equipment.
• The Sportsman 600 and Sportsman 700 offered a towing capacity of approximately X lbs (specific capacity may vary based on the model year).
• These ATVs were designed to handle a variety of terrains, including rough trails and challenging off-road conditions.
• They featured integrated headlights, taillights, and brake lights for improved visibility and safety.
Facts and Details:
- The Polaris Sportsman 600 and Sportsman 700 were highly regarded for their powerful performance and versatility.
- They were designed to tackle demanding off-road trails and challenging work tasks.
- The Sportsman 600 and Sportsman 700 offered a comfortable and ergonomic seating position for extended rides.
- These ATVs were known for their smooth and responsive acceleration, making them suitable for various riding conditions.
- The Sportsman 600 and Sportsman 700 featured ample cargo space on the front and rear racks for carrying gear and equipment.
- They offered excellent towing capacity, allowing owners to haul trailers and implements.
- The Sportsman 600 and Sportsman 700 were equipped with a robust suspension system for a comfortable and controlled ride.
- They were praised for their reliable starting, even in cold weather conditions.
- These ATVs had a reputation for durability and longevity, capable of enduring rugged off-road adventures.
- The Sportsman 600 and Sportsman 700 provided ample ground clearance, allowing for obstacle clearance and off-road maneuverability.
- Fuel efficiency varied depending on the riding conditions and load, with an average range of X to X mpg.
- They were equipped with a user-friendly instrument cluster providing essential information such as speed, odometer, and fuel level.
Maintenance Intervals:
► Regularly change the engine oil and filter every X miles or as recommended in the owner's manual.
► Inspect and clean the air filter at regular intervals, especially after riding in dusty or dirty conditions.
► Check and adjust the drive belt tension periodically to ensure proper operation.
► Maintain proper coolant levels and periodically flush and replace the coolant as recommended.
► Keep track of the spark plug condition and replace them according to the manufacturer's recommendations.
► Check and adjust the suspension components for proper alignment and operation.
General Maintenance Tips:
* Clean the ATV thoroughly after each ride to remove mud, dirt, and debris that can cause damage or corrosion.
* Lubricate all pivot points, hinges, and moving parts regularly to prevent rust and ensure smooth operation.
* Inspect and maintain the tires for proper inflation, tread depth, and any signs of wear or damage.
* Regularly check the battery and keep it charged during periods of non-use to prevent discharge.
* Protect the ATV from extreme weather conditions by storing it in a dry and secure location.
Common Issues and Solutions:
■ Drive belt issues: Ensure the drive belt is properly tensioned and regularly inspect for signs of wear or damage. Replace if necessary.
■ Electrical problems: Inspect wiring connections, fuses, and switches for any loose or damaged components. Repair or replace as necessary.
■ Cooling system issues: Check for coolant leaks, clean the radiator and cooling system, and maintain proper coolant levels to prevent overheating.
■ Brake system problems: Regularly inspect the brake pads, rotors, and calipers for wear. Replace worn-out components and bleed the brakes if needed.
■ Fuel system issues: Clean or replace fuel filters, check fuel lines for blockages or leaks, and ensure the fuel tank is clean to maintain proper fuel flow.
Popular Tuning Tips or Modifications:
+ Install an aftermarket exhaust system for improved engine performance and a deeper sound.
+ Upgrade the suspension with aftermarket shocks and springs for enhanced off-road capabilities and ride comfort.
+ Install a snorkel kit to allow the ATV to traverse through water and mud.
+ Add a winch for increased versatility and recovery capabilities.
+ Upgrade the wheels and tires for better traction and improved aesthetics.
Available Accessories, Attachments, and Aftermarket Options:
♦ Front and rear bumpers for added protection.
♦ Cargo racks and storage boxes for increased carrying capacity.
♦ Snowplows for snow removal tasks.
♦ Winches and winch accessories for recovery and pulling capabilities.
♦ Gun racks and bow carriers for hunting enthusiasts.
♦ Heated grips and thumb warmers for cold-weather riding comfort.
♦ ATV covers for protection during storage.
♦ Skid plates and A-arm guards for undercarriage protection.
Owner Reviews and Opinions:
Strengths:
☺ Powerful engine performance and versatility for various riding conditions.
☺ Comfortable seating and ergonomic design for long rides.
☺ Ample cargo space for carrying gear and equipment.
☺ Excellent towing capacity for hauling trailers and implements.
☺ Durable and capable off-road performance.
Weaknesses:
☻ Some owners reported issues with drive belt durability and replacement frequency.
☻ Electrical problems, such as wiring harness issues, have been reported by a few owners.
☻ Limited aftermarket support for certain modifications.
To obtain the comprehensive shop handbook, simply click the download button and access the valuable Polaris manual. Once the payment is complete, the download link for the official Polaris OEM shop manual and parts catalog will appear on the checkout page. Additionally, we will immediately email you the payment and download information.
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