2007 Polaris Sportsman 500 EFI Owner's Manual (P/N 9920364)
143 Pages • 7.27 MB • Instant, Printable PDF
Polaris Models Covered & Key Technical Specifications
Models: 2007 Sportsman 500 EFI
Sub-models / Variants: ADC (Active Descent Control) models
Model Years: 2007
Serial Numbers: This manual covers the 2007 Polaris Sportsman 500 EFI (P/N 9920364, Rev 02).
Technical Data:
- Engine: 4-cycle electronic fuel injection (EFI)
- Fuel requirements: 87 octane (R+M/2) minimum, leaded or unleaded, no E-85
- Maximum weight capacity: 1200 lbs (545 kg) (machine, driver, cargo)
- Rack capacity: Front 90 lbs (41 kg), Rear 180 lbs (82 kg)
- Hitch vertical capacity: 120 lbs (55 kg)
- Transmission oil capacity: 32 oz (948 ml)
- Demand Drive (front gearcase) fluid capacity: 9 oz (265 ml) standard, 9.3 oz (275 ml) with ADC
- Tire pressure: 5 PSI (34.5 kPa) front and rear
- Brake fluid: DOT 4
Polaris Manual Features & Content Preview
- Original OEM publication P/N 9920364 (Rev 02, Copyright 2006) for the 2007 Polaris Sportsman 500 EFI, including variants equipped with Active Descent Control
- 143-page factory-authorized reference detailing break-in procedures, fluid specifications, and instrument cluster diagnostics
- Contains 47 labeled technical illustrations outlining operation, routine maintenance, and system adjustments
- Comprehensive operator safety guidelines for off-road recreational use
Operational Overview and Maintenance
This factory-authorized publication details safe operation and minor maintenance for the 2007 Sportsman 500 EFI. You get a direct look at essential pre-ride checklists. It also breaks down specific controls, such as the Mode/Reverse Override switch and the Electronic Throttle Control (ETC) system. Need to haul cargo? The text outlines exact load distribution ratios and trailer hitch weight constraints. It even covers the precise engagement conditions for both the All Wheel Drive (AWD) and Active Descent Control (ADC) systems.
Specification Highlights and Technical Preview
Inside, you will find vital capacity and adjustment data straight from the manufacturer. Engine oil volume sits at 2 quarts (1.9 liters) with a filter change. Transmission oil requires a precise 22 ft-lbs (30 Nm) torque setting. Front gearcase fluid capacities are clearly laid out: 9 oz (265 ml) for standard units and 9.3 oz (275 ml) for ADC-equipped models. Tire pressure is strictly documented at 5 PSI (34.5 kPa) front and rear. Additionally, the manual identifies diagnostic blink codes for the EFI module. These cover everything from sensor voltage drops to injector circuit malfunctions.
Keep in mind that all service data provided here serves as a preliminary reference. Always rely on standard shop safety practices and verify details within the original OEM documentation before beginning any hands-on work.
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