2007 Polaris Sportsman 500 EFI Owner's Manual

Guide for all 2007 Polaris Sportsman 500 EFI configurations; covers maintenance and safety. PN 9920364

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Polaris Models Covered & Key Technical Specifications

Models: 2007 Sportsman 500 EFI
Sub-models / Variants: ADC (Active Descent Control) models
Build Years: 2007
Serial Numbers: This manual covers the 2007 Polaris Sportsman 500 EFI (P/N 9920364, Rev 02).
Technical Data:

  • Engine: 4-cycle electronic fuel injection (EFI)
  • Fuel requirements: 87 octane (R+M/2) minimum, leaded or unleaded, no E-85
  • Maximum weight capacity: 1200 lbs (545 kg) (machine, driver, cargo)
  • Rack capacity: Front 90 lbs (41 kg), Rear 180 lbs (82 kg)
  • Hitch vertical capacity: 120 lbs (55 kg)
  • Transmission oil capacity: 32 oz (948 ml)
  • Demand Drive (front gearcase) fluid capacity: 9 oz (265 ml) standard, 9.3 oz (275 ml) with ADC
  • Tire pressure: 5 PSI (34.5 kPa) front and rear
  • Brake fluid: DOT 4
Technical Specifications
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Document Number / Seller:
32010 / Kenneth Jones
File Size:
7.27 MB
File Type:
PDF
Language:
English
Pages:
143
Printable:
Yes
Category:
ATV
Last updated / verified
Feb 15, 2025

Polaris Manual Features & Content Preview

2007 Polaris Sportsman 500 EFI Ownership Documentation

  • This 2007 Polaris Sportsman 500 EFI manual is built for owners and workshops servicing the 2007 Polaris Sportsman 500 EFI, including variants equipped with Active Descent Control
  • Original OEM publication P/N 9920364, Rev 02, dated 2006
  • Contains 47 labeled technical illustrations and diagrams covering operation, routine maintenance, and system adjustment procedures
  • 143-page structure with comprehensive operator safety guidelines for off-road recreational use
  • Accessible from your device as soon as the order is placed
  • Suitable for printing individual sections for shop-floor use
  • The 2007 Sportsman 500 EFI owner's guide serves as the primary factory-authorized reference for break-in, fluid specifications, and instrument cluster diagnostic procedures

Operational Overview and Maintenance

This factory-authorized publication provides instructions for safe operation and minor maintenance for the 2007 Polaris Sportsman 500 EFI. The text covers pre-ride checklists, controls like the Mode/Reverse Override switch, and the function of the Electronic Throttle Control (ETC) system. It details the steps for hauling cargo, including load distribution ratios and trailer hitch weight constraints. The guide also explains the engagement conditions for the All Wheel Drive (AWD) system and Active Descent Control (ADC).

Specification Highlights and Technical Preview

This guide includes what an OEM service publication covers for technical review, detailing capacity and adjustment data. Engine oil volume is 2 quarts (1.9 liters) with the oil filter change, and transmission oil torque is specified at 22 ft-lbs (30 Nm). Front gearcase fluid capacity is 9 oz (265 ml) for standard units and 9.3 oz (275 ml) for ADC units. Tire pressure for the 2007 Polaris Sportsman 500 EFI is documented at 5 PSI (34.5 kPa) in both front and rear tires. The manual identifies diagnostic blink codes for the EFI module, listing failure descriptions ranging from sensor voltage issues to injector circuit malfunctions.

All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work.

An official 143-page Polaris OEM owner's manual covering the 2007 Polaris Sportsman 500 EFI, documenting safe operation, maintenance, instrument cluster diagnostics, and technical specifications for the EFI model lineup.

Document Reference: P/N 9920364, Rev 02, Copyright 2006

Manual FAQ, Purchase & Download Details

What procedures are **necessary** for safe operation? keyboard_arrow_down

12.8 VDC is the minimum battery voltage required for proper operation of the vehicle's electrical systems. Ensure the battery is fully charged before use.

Determine the **recommended** calibration settings. keyboard_arrow_down

5 psi is the recommended tire pressure for both front and rear tires on the Sportsman 500 EFI, as indicated in the specifications section.

What specifications are **calibrated** for clearance measurements? keyboard_arrow_down

1/8" (3 mm) is the minimum tread depth for tires. Replace tires when the tread depth measures 1/8" (3 mm) or less to ensure optimal traction and safety.

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