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2009 Polaris Sportsman 500 ATV manual

Models covered in this manual:

  • 2009 Sportsman 500 Carbureted
  • 2009 Sportsman 500 EFi
  • 2009 Sportsman 500 X-2 EFi
  • 2009 Sportsman 500 EFi Touring

File specifications

File size: 23.44 MB
File type: PDF
Language: English
Pages: 429

Printable: Yes
Estimated download time: 0.48 Minutes
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Product Information

Table of Contents

CHAPTER 1 - GENERAL INFORMATION

  • Model Number Information
  • Vehicle Identification Numbers (VIN)
  • Engine Serial Number Location
  • Transmission I.D. Location
  • Recommended Lubricants
  • Break-In Procedures
  • Component Locations
  • Specifications
    • 2008 Sportsman 500
    • 2009 Sportsman 500 Carb
    • 2009 Sportsman 500 EFI
  • Miscellaneous Specifications
  • Torque Specifications
  • Glossary of Terms

CHAPTER 2 - MAINTENANCE

  • Periodic Maintenance Chart
  • Lubrication
  • Engine Oil and Filter Change
  • Air Filter Service
  • Fuel System
  • Cooling System
  • Battery Maintenance
  • Brake System
  • Tire Inspection
  • Steering System
  • Suspension System

CHAPTER 3 - ENGINE

  • Engine Removal
  • Engine Disassembly
  • Cylinder Head
  • Cylinder and Piston
  • Crankshaft and Bearings
  • Camshaft and Valve Train
  • Lubrication System
  • Cooling System
  • Engine Assembly
  • Engine Installation

CHAPTER 4 - FUEL SYSTEM

  • Carburetor
  • EFI System
  • Fuel Pump
  • Fuel Tank
  • Fuel Lines

CHAPTER 5 - ELECTRICAL SYSTEM

  • Battery
  • Charging System
  • Ignition System
  • Starting System
  • Lighting System
  • Wiring Diagrams

CHAPTER 6 - DRIVETRAIN

  • Transmission
  • Front Drive
  • Rear Drive
  • Drive Shafts
  • Axles

CHAPTER 7 - SUSPENSION

  • Front Suspension
  • Rear Suspension
  • Shock Absorbers

CHAPTER 8 - BRAKES

  • Front Brake System
  • Rear Brake System
  • Parking Brake

CHAPTER 9 - BODY/FRAME

  • Frame
  • Body Panels
  • Seat
  • Fenders
  • Cargo Racks

CHAPTER 10 - TROUBLESHOOTING

  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Drivetrain Troubleshooting
  • Suspension Troubleshooting
  • Brake System Troubleshooting

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