- 2007 Porlaris Sportsman 450
- 2007 Porlaris Sportsman 500 EFi
- 2007 Porlaris Sportsman 500 X-2 EFi
2007 Polaris Sportsman 450, Sportsman 500 EFI service manual
Models covered in this manual:
File specifications
File type: PDF
Language: English
Number of pages: 394
Printable: Yes
Estimated download time: 0.49 Minutes
$18.99
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Product Information
Table of Contents
CHAPTER 1 - GENERAL INFORMATION
- Model Number Information
- Model Identification
- Engine Designation Number
- VIN Identification
- Engine and Machine Serial Numbers
- Transmission I.D. Location
- Publications
- Paint Codes
- Replacement Keys
- Vehicle Dimensions
- Sportsman 450, 500 EFI
- Sportsman X2 Deluxe, Standard Model Comparison
- General Specifications
- Engine
- Electrical
- Chassis
- Fuel
- Special Tools
- Miscellaneous Specifications and Charts
- Torque Specifications
- Glossary of Terms
CHAPTER 2 - MAINTENANCE
- Periodic Maintenance Chart
- Lubrication
- Engine Oil and Filter Change
- Air Filter Service
- Fuel System
- Cooling System
- Battery Maintenance
- Brake System
- Tire Inspection
- Steering System
- Suspension System
CHAPTER 3 - ENGINE
- Engine Removal
- Engine Disassembly
- Cylinder Head
- Cylinder and Piston
- Crankshaft and Bearings
- Camshaft and Valve Train
- Lubrication System
- Cooling System
- Engine Assembly
- Engine Installation
CHAPTER 4 - FUEL SYSTEM
- Fuel Tank Removal/Installation
- Fuel Pump
- Fuel Injectors
- Throttle Body
- Fuel Lines
CHAPTER 5 - ELECTRICAL SYSTEM
- Battery Inspection/Replacement
- Charging System
- Ignition System
- Starting System
- Lighting System
- Wiring Diagrams
CHAPTER 6 - DRIVETRAIN
- Transmission and Transfer Case
- Manual Transmission
- Description
- Removal and Installation
- Disassembly and Assembly
- Inspection
- Adjustment
- Automatic Transmission
- Description
- Removal and Installation
- Disassembly and Assembly
- Inspection
- Adjustment
- Transfer Case
- Description
- Removal and Installation
- Disassembly and Assembly
- Inspection
- Adjustment
- Front Drive
- Description
- Removal and Installation
- Disassembly and Assembly
- Inspection
- Adjustment
- Rear Drive
- Description
- Removal and Installation
- Disassembly and Assembly
- Inspection
- Adjustment
- Drive Shafts
- Description
- Removal and Installation
- Inspection
- Adjustment
- Axles
- Description
- Removal and Installation
- Disassembly and Assembly
- Inspection
- Adjustment
CHAPTER 7 - SUSPENSION
- Front Suspension
- Description
- Removal and Installation
- Inspection
- Adjustment
- Rear Suspension
- Description
- Removal and Installation
- Inspection
- Adjustment
- Shock Absorbers
- Description
- Removal and Installation
- Inspection
- Adjustment
CHAPTER 8 - BRAKES
- Front Brake System
- Description
- Removal and Installation
- Inspection
- Adjustment
- Rear Brake System
- Description
- Removal and Installation
- Inspection
- Adjustment
- Parking Brake
- Description
- Removal and Installation
- Inspection
- Adjustment
CHAPTER 9 - BODY/FRAME
- Frame
- Description
- Inspection
- Repair
- Body Panels
- Description
- Removal and Installation
- Inspection
- Repair
- Seat
- Description
- Removal and Installation
- Inspection
- Repair
- Fenders
- Description
- Removal and Installation
- Inspection
- Repair
- Cargo Box
- Description
- Removal and Installation
- Inspection
- Repair
CHAPTER 10 - TROUBLESHOOTING
- Engine Troubleshooting
- Symptoms
- Diagnostic Procedures
- Repair
- Electrical Troubleshooting
- Symptoms
- Diagnostic Procedures
- Repair
- Drivetrain Troubleshooting
- Symptoms
- Diagnostic Procedures
- Repair
- Suspension Troubleshooting
- Symptoms
- Diagnostic Procedures
- Repair
- Brake System Troubleshooting
- Symptoms
- Diagnostic Procedures
- Repair
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