2004 Polaris RANGER Service Manual
Complete service and repair information for the 2004 Polaris RANGER 2x4, 4x4, and 6x6 models. Covers engine, chassis, and body systems.
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Models Covered & Key Technical Specifications
2004 Polaris RANGER Service Manual PDF Procedure-Library
2004 Polaris RANGER (2x4, 4x4, 6x6) Service Manual PDF | Reference Data.
- Engine Specifications: 653cc Displacement provides robust power.
- Transmission Type: Features a Dual Sensing Automatic PVT.
- Front Suspension: Utilizes MacPherson Strut for smooth handling.
- Ground Clearance: Offers 5.5 inches for trail capability.
- Fuel Capacity: Holds 8.5 gallons for extended operation.
- Coolant Capacity: Supports 2.25 quarts for optimal cooling.
Professional Workshop Service Manual & Technical Specifications
Polaris RANGER TM 2004 Service Manual PDF Procedure-Library
Serial-Range: 2004 // Product-Line: RANGER TM / 2x4 / 4x4 / 6x6 // Repair-Classification: Service Manual.
Repair procedures are structured around the following:
- Engine Component Specifications: Detailed measurements for cylinder, piston, and crankshaft.
- Carburetor Operation: Explains the function of the Nikki 27mm and Mikuni BST 34 carburetors.
- Fuel Tank and Pump: Covers removal, installation, and troubleshooting.
- Steering and Suspension: Includes exploded views and replacement procedures.
- Brake System: Details inspection and maintenance for safe operation.
This manual documents torque specifications for critical engine components to ensure proper assembly and reliability.
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