2007 Polaris Predator 50, Outlaw 90, Sportsman 90 Service Manual
Comprehensive service manual covering maintenance, repair, and troubleshooting for 2007 Polaris Predator 50, Outlaw 90, and Sportsman 90 ATVs. Includes detailed procedures and specifications. Part number: 9920872.
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Models Covered & Key Technical Specifications
2007 Polaris Predator 50, Outlaw 90 & Sportsman 90 Maintenance & Repair Manual - 2007 Edition Calibration-Manual
Polaris 2007 Predator 50, Outlaw 90 & Sportsman 90 ATVs // ATV / Youth ATV Logic // Technical Specification Data.
- Engine Lubrication Data: Polaris Synthetic Youth 4-Stroke Oil SAE 40 (qt.) is recommended for operation above 32°F.
- Transmission Lubrication Data: Polaris AGL ATV Gearcase Lubricant (qt.) is specified for the transmission.
- Fuel Capacity Data: The Predator 50 has a 1.2 gal fuel capacity, while the Outlaw 90 has 1.7 gal and the Sportsman 90 has 2 gal.
- Engine Displacement Data: The Predator 50 features a 49.5cc engine displacement.
- Engine Displacement Data: The Outlaw 90 and Sportsman 90 feature an 89.9cc engine displacement.
- Compression Pressure Data: Standard compression pressure is 115-155 psi for all models.
Professional Workshop Service Manual & Technical Specifications
Polaris Predator 50, Outlaw 90 & Sportsman 90 Maintenance & Repair Manual - 2007 Edition Calibration-Manual
Polaris 2007 Predator 50, Outlaw 90 & Sportsman 90 ATVs // ATV / Youth ATV Logic // Technical Specification Data.
| Metric | Operational-Logic | Calibration-Spec |
|---|---|---|
| Engine Lubrication Data | Polaris Synthetic Youth 4-Stroke Oil SAE 40 (qt.) is recommended for operation above 32°F. | 30 oz. (900 ml) |
| Transmission Lubrication Data | Polaris AGL ATV Gearcase Lubricant (qt.) is specified for the transmission. | 11.8 oz. (350 ml) |
| Fuel Capacity Data | The Predator 50 has a 1.2 gal fuel capacity, while the Outlaw 90 has 1.7 gal and the Sportsman 90 has 2 gal. | N/A |
| Engine Displacement Data | The Predator 50 features a 49.5cc engine displacement. | N/A |
| Engine Displacement Data | The Outlaw 90 and Sportsman 90 feature an 89.9cc engine displacement. | N/A |
| Compression Pressure Data | Standard compression pressure is 115-155 psi for all models. | N/A |
Factory procedures are documented for the following systems: Engine lubrication, transmission lubrication, drive chain inspection and adjustment, and electrical system maintenance. This manual details engine and transmission disassembly, carburetor service including cleaning and inspection, and starter system testing. It also covers body removal procedures, suspension servicing for shocks and springs, and steering system adjustments. Key maintenance procedures are outlined, such as brake lever adjustments and tire pressure checks.
Engine Systems
This manual provides detailed procedures for engine disassembly, including top-end and bottom-end components. It covers cylinder inspection, piston and ring installation, and crankshaft and cam chain inspection. The document also outlines procedures for the oil pump and crankcase assembly.
Carburetor and Fuel System
The fuel system section details carburetor operation, including the float system, pilot jet, and main jet. It provides specific specifications for the Predator 50 and the Outlaw 90 / Sportsman 90 models, along with procedures for carburetor removal, disassembly, cleaning, and inspection. Fuel tank removal and fuel valve service are also covered.
Electrical System and Ignition
This manual includes comprehensive information on the electrical system, covering switches and controls, lighting systems, ignition system testing, and charging system testing. Battery maintenance, installation, and testing procedures are thoroughly explained, as are starter system tests and troubleshooting.
CVT System and Drivetrain
Procedures for CVT system maintenance, inspection, and troubleshooting are provided, including drive and driven clutch service. Drive belt removal and installation are covered, along with clutch cover removal and CVT system drying.
Torque specifications for critical fasteners throughout the engine and drivetrain are documented to ensure proper assembly and prevent fastener fatigue prevention.
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