Polaris Sportsman 300 & 400 HO Service & Repair Manual 2009 Comprehensive Guide

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Document Details

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Document Number / Seller:
32062 / Margaret Morales
File Size:
15.47 MB
File Type:
PDF
Language:
English
Pages:
292
Printable:
Yes
Category:
ATV
Last updated / verified
Feb 11, 2026

Models Covered & Key Technical Specifications

  • Polaris Sportsman 300 (2009)
  • Polaris Sportsman 400 H.O. (2009)

Professional Workshop Service Manual & Technical Specifications

2009 Polaris Sportsman 300 / 400 H.O. Service Reference (Model & Engine-ID Gated)

Fit comes down to the model/engine IDs

Coverage is split cleanly between 2009 Sportsman 300 and 2009 Sportsman 400 H.O., with separate model-number and engine-model identifiers so you can match the correct chassis/engine pairing before relying on specs, charts, or subsystem sections.

Quick-check highlights you can verify immediately

Sportsman 300 model numbers: A09LH27AX, A09LH27AZ
Sportsman 400 H.O. model numbers: A09LH46AQ, A09LH46AX, A09LH46AZ
Engine model anchors: ES300PFE012 (300) / EH460PLE020 (400 H.O.)
VIN location note: lower frame rail, front LH side
Engine serial location: top center of crankcase beneath cylinder + recoil housing sticker (RH side)
General chapter layout: identification, specifications, publication numbers, and system-specific chapters

Key identifiers on a fast scan

Publication section lists Owner’s Manual and Parts Manual part numbers per model-year entry.
Engine designation text distinguishes air-cooled single (300) vs liquid-cooled single (400 H.O.).
Specification pages include full dimension/weight/capacity blocks for each model.
Detailed spec pages include jetting/clutch charts tied to the specific engine model number.
Electrical and drivetrain baselines are provided as spec tables, not just narrative notes.
Rack/towing/load ratings are listed in the general specification pages.

Technical snapshot (spec-style comparison)

Spec anchor Sportsman 300 Sportsman 400 H.O.
Displacement 299 cc 455 cc
Bore × stroke 77.7 × 63 mm 87.9 × 75 mm
Compression ratio 9.2 : 1 10.1 : 1
Dry weight 550 lb (250 kg) 598 lb (271 kg)
Alternator output 250 W @ 6000 RPM 250 W @ 6000 RPM

Configuration gates that prevent mismatches

Model-number formatting is explicitly shown for both machines (A09LH27A vs A09LH46A), and the engine-model identifiers are different across the two platforms (ES300PFE012 vs EH460PLE020). Those ID gates are reinforced by cooling-system differences (air/oil vs liquid cooling) and distinct ignition timing baselines listed in the spec tables.

Reference depth across the major system blocks

Beyond general identification and specs, the contents map spans maintenance scheduling, lubrication/product references, and system chapters organized around engine, fuel/air intake, transmission/front gearcase, cooling (400 H.O.), CVT/final drive/wheel & tire, and electrical/ignition. The front pages also include standard torque specification charts and conversion tables for quick reference across units.

FAQ

**Which 2009 utility configurations are supported in the Polaris Sportsman archive?** keyboard_arrow_down

A: This technical workshop manual provides exhaustive mechanical documentation for the 2009 Polaris Sportsman series. It specifically addresses the diagnostic requirements for the Sportsman 300 and Sportsman 400 H.O. model variants, ensuring all technical values for the High Output architectures are fully recorded across 282 pages of data.

**How do I perform effective engine overhaul and lubrication service?** keyboard_arrow_down

A: Identify the exact engine disassembly protocols and lubrication requirement benchmarks within the specialized Engine Section to isolate performance failures. The manual provides a systematic roadmap for maintaining the crankshaft and valvetrain components, enabling technicians to identify root causes with factory-certified precision for the 300/400 series.

**Determine the necessary steps for maintaining the transmission and cooling linkages?** keyboard_arrow_down

A: Identify the precise oil pressure test benchmarks and cooling system inspection protocols within the technical groups to maintain vehicle reliability. The documentation guides technicians through the complete diagnostics of the power unit assemblies, providing authoritative instructions for troubleshooting drivetrain-related hardware across the Polaris lineup.

**Identify the electrical system diagnostics and wiring schematic locations?** keyboard_arrow_down

A: Vault-ID "Polaris Sportsman 2009 Electrical Reference" is essential for troubleshooting sensor feedback, ignition timing, and integrated electronics as detailed in the service manual chapters. The technical data provides expert insights into circuit diagrams and electrical fault isolation, facilitating more effective troubleshooting within the ATV's complex electrical network.

**What are the key technical specifications for periodic maintenance and safety?** keyboard_arrow_down

A: Repository-ID "Morales Technical Library" must be used to verify the periodic maintenance schedule, torque specifications, and valve clearance benchmarks found in the factory-style guide. The handbook encompasses the entire service journey, providing critical protocols for routine operations and troubleshooting to extend equipment life and ensure safe operation for the 2009 Polaris Sportsman 400 H.O.

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I had a question about the manual and their support team responded quickly. The manual itself is clear and very helpful. Worth every penny!
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This manual is a lifesaver! The troubleshooting section helped me fix my ATV in no time. Highly recommend it!
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Quick download process and the manual is super detailed. I feel confident tackling repairs now!