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2008 Polaris Ranger RZR 800 EFI repair manual

Models covered in this manual:

Ranger RZR 800 EFI / Polaris Industries Inc

Production year(s): 2008

File specifications

File size: 35.24 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.72 Minutes
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Product Information

Table of Contents

GENERAL INFORMATION

  1. Model Information
    • Model Identification
    • Engine Designation Number
    • VIN Identification
    • Engine Serial Number Location
    • Unit Serial Number (VIN) Location
  2. General Specifications
    • Model: 2008 Ranger RZR
  3. Vehicle Information
    • Publication Numbers
    • Paint Codes
    • Replacement Keys
  4. Special Tools
  5. Misc. Specifications and Charts
    • Conversion Table
    • Standard Torque Specifications
    • SAE Tap/Drill Sizes
    • Metric Tap/Drill Sizes
    • Decimal Equivalents
    • Glossary of Terms

MAINTENANCE

  1. Periodic Maintenance Schedule
  2. Lubrication
  3. Engine Oil and Filter Change
  4. Air Filter
  5. Fuel Filter
  6. Coolant Level
  7. Battery Maintenance
  8. Brake Fluid Check
  9. Drive Belt
  10. General Inspection

ENGINE

  1. Engine Removal
  2. Engine Disassembly
  3. Cylinder Head
  4. Piston and Cylinder
  5. Crankshaft
  6. Engine Reassembly
  7. Engine Installation

FUEL INJECTION

  1. EFI System Overview
  2. Throttle Body
  3. Fuel Pump
  4. Fuel Injector
  5. EFI Diagnostics

BODY / STEERING / SUSPENSION

  1. Body Panels
  2. Steering System
  3. Handlebar
  4. Frame
  5. Front Suspension
  6. Rear Suspension
  7. Shock Absorbers

CLUTCHING

  1. Drive Clutch
  2. Driven Clutch
  3. Clutch Maintenance
  4. Clutch Adjustment

FINAL DRIVE

  1. Front Gearcase
  2. Rear Gearcase
  3. Driveshaft
  4. Axles

TRANSMISSION

  1. Transmission Removal
  2. Transmission Disassembly
  3. Gears and Shafts
  4. Transmission Reassembly
  5. Transmission Installation

BRAKES

  1. Front Brakes
  2. Rear Brakes
  3. Brake Calipers
  4. Brake Pads
  5. Master Cylinder

ELECTRICAL

  1. Wiring Diagrams
  2. Battery and Charging System
  3. Ignition System
  4. Lighting System
  5. Switches and Relays

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