2009 Polaris Scrambler 500 4x4, Scrambler 500 2x4 Service Manual

Documents 2009 Polaris Scrambler 500 4x4 and 2x4 service procedures, including detailed diagrams and specifications for engine, transmission, and clutch systems. Part numbers included.

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Document Details

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Document Number / Seller:
32085 / Elizabeth Grant
File Size:
8.82 MB
File Type:
PDF
Language:
English
Pages:
256
Printable:
Yes
Category:
ATV
Last updated / verified
Sep 9, 2025

Models Covered & Key Technical Specifications

Strategic Factory Assembly Manual: Polaris Scrambler 500 4x4, Scrambler 500 2x4 2009 - Comprehensive ATV Maintenance & Repair Manual Chassis-Documentation

Applied Dossier & Overview Resource | Library.

  • Measured Thermal Envelope: 15-30C defines the environmental limit Framework.
  • Established RPM Specs: For optimal operation, 1200 RPM establishes the baseline requirements.
  • Factory Physical Specs: 499cc signifies the engine displacement Threshold.
  • Approved Coupling Torques: The drive clutch requires 200 ft. lbs. for torque specification.
  • Reference System Fill: Oil capacity determines the optimum level requirements.
  • Critical Cooling Specs: 2.1 L signifies the liquid cooling system capacity Configuration.

Professional Workshop Service Manual & Technical Specifications

Strategic Factory Assembly Manual: Polaris Scrambler 500 4x4, Scrambler 500 2x4 2009 - Comprehensive ATV Maintenance & Repair Manual Chassis-Documentation

Reference-Category: 2009 Scrambler 500 4x4, Scrambler 500 2x4 // Engineering-Base: ATV / EH50PLE Logic // Procedure-Type: Maintenance & Repair Manual

Integrated-Framework Baseline Framework
Engine Cooling System Maintenance
Transmission Drive Belt Clutching
Final Drive Body Steering

Maintenance hierarchies are structured into sections detailing specific procedures. This manual documents engine maintenance, including detailed exploded views and torque specifications for components like the cylinder head and crankcase. It also covers transmission and final drive servicing, providing step-by-step instructions. Clutch system maintenance, including drive and driven clutch inspections and repairs, is also thoroughly documented. Finally, body and steering system procedures ensure optimal vehicle performance and safety. Reliable mandating of torque specifications for the drive clutch ensures proper functioning.

The document includes coverage of clutch alignment procedures, crucial for optimal PVT performance. The manual documents torque specifications for clutch components to ensure proper thread engagement security.

FAQ

Calculate the **precise** pressure specifications keyboard_arrow_down

13 PSI is the radiator cap relief pressure specification for all models.

What values **proper** assembly sequence keyboard_arrow_down

150 ft. lbs. (207 Nm) is the torque specification for the concentric swingarm pivot bolts (5) and (8) during assembly.

Assess the **standard** service interval parameters keyboard_arrow_down

Every 100 hours or 12 months is the standard service interval for the oil tank vent hose inspection.

What components **necessary** system architecture keyboard_arrow_down

The PVT system requires a drive belt that measures 1.174 - 1.188″ (2.98-3.02 cm) when new for proper operation.

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Reviews (3)

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The manual is incredibly detailed and easy to follow. I was able to fix my Scrambler with confidence!
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This guide covers everything you need for servicing. The support team was very helpful when I had questions. Highly recommend!
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I appreciate the clear illustrations and step-by-step guidance. The email with the download link came through quickly!