2003 Polaris Youth ATV Service Manual

Technical reference for the 2003 Scrambler 50, Scrambler 90, Predator 90, and Sportsman 90. Documents maintenance and repair.

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Document Details

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Document Number / Seller:
32107 / Lisa Robinson
File Size:
26.87 MB
File Type:
PDF
Language:
English
Pages:
107
Printable:
Yes
Category:
ATV
Last updated / verified
Sep 9, 2025

Models Covered & Key Technical Specifications

Polaris Youth ATV Service Manual: 2003 Scrambler 50, Scrambler 90, Predator 90, Sportsman 90 (PN 9918068)

Comprehensive Youth ATV Service & Repair Guide Documentation-Set | Official Factory Service Manual

  • Designated System Architecture: 2-Stroke Horizontal engine configuration provides reliable power delivery.
  • Specific Temperature Range: For optimal operation, 40-80F (4-27C) is the factory calibration range for these carburetors.
  • Essential Power Rating: 70 Watts @ 4000 RPM signifies the alternator's peak electrical output Capacity.
  • The Formatter Board Requires: 1.057 Quarts (1 Liter) capacity for the automatic CVT transmission Lubrication.
  • Core Speed Performance: The front suspension achieves 4.25" (10.8 cm) of travel to handle varied terrain.
  • Baseline Specifications: Rear suspension offers a 4.25" (10.8 cm) travel range for comfortable riding.

Professional Workshop Service Manual & Technical Specifications

Polaris Youth ATV Service Manual: 2003 Scrambler 50, Scrambler 90, Predator 90, Sportsman 90 (PN 9918068)

Product-Line: Youth ATV // Operational-Scope: Complete Unit Repair / Maintenance Logic // Documentation-Type: Official Factory Service Manual

Metric Value Logic
Engine Type 2-Stroke Horizontal Delivers consistent power.
Fuel Capacity 1.32 Gallons (5 Liters) Ensures extended operating range.
Front Suspension Travel 4.25" (10.8 cm) Absorbs impacts for a smoother ride.
Rear Suspension Travel 4.25" (10.8 cm) Provides comfort and control on various terrains.
Dry Weight Approx. 211-238 lbs Affects maneuverability and handling.
Ground Clearance 3"-5" (8-12 cm) Aids in navigating obstacles.

OEM specifications cover engine, transmission, and electrical system maintenance procedures. Key chapters detail carburetor operation, ignition system testing, and suspension adjustments. Safely calling for component specifications is crucial for accurate repairs. Tool requirements are listed for all procedures. Installation guidelines are provided for critical components. Maintenance guidelines are included for routine service. OEM guidelines are included for assembly. Transmission service information covers disassembly and reassembly. This manual describes systematic procedures for maintaining your ATV.

...documents torque specifications for engine mounting to ensure proper bearing preload accuracy.

FAQ

What does the **exact** assembly sequence involve? keyboard_arrow_down

107 pages detail the complete assembly sequence, from initial engine mounting to final body panel installation.

Reference the **specific** service interval parameters. keyboard_arrow_down

The inspection schedule on page 1.6 outlines monthly, every 6 months, and yearly service intervals for key components like air filters and brakes.

What are the **designated** system architecture? keyboard_arrow_down

The ATV features a 2-stroke horizontal engine, automatic CVT transmission, and independent front suspension for optimal performance.

Specify the **critical** tool requirements. keyboard_arrow_down

Special tools such as the flywheel puller (PN PA-45153) and crankshaft removal tool (PN 0450697) are listed for specific engine disassembly procedures.

What is the **required** electrical values? keyboard_arrow_down

A fully charged battery should read 12.8-13.0 Volts, with a minimum charging voltage of 13.0-14.6 VDC during operation.

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Reviews (5)

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I love the step-by-step instructions and detailed diagrams. It really helped me understand my ATV better!
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The download process was seamless, and I received my manual almost instantly. Customer support was quick to respond to my questions. Highly recommend!
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Rated 4 out of 5 stars
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The electrical system section was particularly helpful. Downloading was hassle-free, and the support team was very professional!
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This service manual is incredibly detailed and well-organized. Perfect for both beginners and experienced mechanics!