2006 Polaris Phoenix 200 & Sawtooth 200 Service Manual

Complete service manual for Polaris Phoenix 200 and Sawtooth 200 ATVs, covering maintenance, troubleshooting, and specifications. Part number C4256-90954.

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Document Details

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Document Number / Seller:
32126 / Carol Henry
File Size:
11.34 MB
File Type:
PDF
Language:
English
Pages:
214
Printable:
Yes
Category:
ATV
Last updated / verified
Sep 16, 2025

Models Covered & Key Technical Specifications

Polaris Phoenix & Sawtooth 200 (2006) Comprehensive Service Manual: Polaris Phoenix 200 & Sawtooth 200 2006 - Comprehensive Service Manual for ATV Maintenance and Repair Repository

Covers Phoenix & Sawtooth 200 models with detailed procedures for engine, fuel, electrical, drivetrain, and body systems | ATV Service Manual Portfolio

  • Design Data: 196cc engine displacement signifies the core power plant capacity.
  • Verified Procedures: 65 x 59 mm bore and stroke establish the engine's internal dimensions.
  • Nominal Specifications: 160-190 psi represents the standard compression pressure range.
  • Designated Lubrication: Wet Sump lubrication systems are specified for engine oil.
  • Engineered Systems: 210 w @ 5000 RPM is the alternator output capability.
  • Essential Components: CVT Non EBS clutch type is utilized for transmission.

Professional Workshop Service Manual & Technical Specifications

Polaris Phoenix & Sawtooth 200 (2006) Comprehensive Service Manual: Polaris Phoenix 200 & Sawtooth 200 2006 - Comprehensive Service Manual for ATV Maintenance and Repair Repository

Design-Core: Phoenix & Sawtooth 200 (2006) / Repair-Classification: ATV / Subsystem-Focus: Drivetrain

Integrated-Framework Baseline Context
Engine Specifications ES20PFE Engine Model Designation
Transmission Type Inline F/N/R Drive Configuration
Front Suspension Dual A-arm / Coil over Shocks Suspension Geometry
Carburetor Model Keihin VM 22mm Fuel Delivery System
Ignition System CDI Ignition Spark Generation
Brake Fluid Polaris DOT 3 Hydraulic System Fluid

Diagnostic procedures address ignition, fuel, and transmission systems. Inspection guidelines are provided for drive train and suspension components. Alignment specifications are included for steering and wheel systems. Reference data is included for torque specifications across various assemblies. This manual covers all maintenance and repair procedures for the Phoenix and Sawtooth 200 models. Thoroughly establishing component locations is detailed for both handlebars and chassis.

This manual documents torque specifications for engine and chassis fasteners to ensure proper structural integrity prevention.

FAQ

Calculate the **precise** pressure specifications for the tires? keyboard_arrow_down

4 psi Front and 3 psi Rear air pressure is specified for the tires.

What values **proper**ly align the steering components? keyboard_arrow_down

1/8" to 1/4" (.3 to .6 cm) toe out is the recommended vehicle toe tolerance for alignment.

Assess the **standard** service interval parameters for oil changes? keyboard_arrow_down

20 Hours / 1 Million miles (1600 km) is the break-in oil change interval; Normal Duty oil changes are recommended every 50 Hours / 12 Months.

What components **necessary** for engine lubrication? keyboard_arrow_down

Polaris Premium 0W-50 Synthetic oil is the recommended lubricant with a capacity of approximately 1.26 U.S. Quarts (1.2 L).

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This service manual is a must-have for anyone with a Polaris Phoenix or Sawtooth 200. The download process was seamless, and I received the link quickly via email. The illustrations are incredibly helpful, making maintenance tasks much easier. Highly recommend!