2007 Polaris Snowmobile Two-Stroke Service Manual
Comprehensive service manual for 2007 Polaris Snowmobiles. Covers diagnostic procedures, component service, and specifications for various models including the 340 Touring, 550 Edge, and 600 HO IQ.
Polaris Models Covered & Key Technical Specifications
Models: 340 Touring, 440 IQ, 550 Edge, 600 HO IQ, 600 HO IQ Cleanfire, 700 CFI, 800 Dragon, 800 RMK, 900 XC SP, 500 XC SP, 340 LX, Widetrak LX, Super Sport, 550 LX, Trail RMK, Trail Touring Deluxe, 600 HO IQ LX Cleanfire, 600 HO Switchback, 600 HO Switchback Cleanfire, 600 HO RMK 144/155, 600 HO IQ Touring Cleanfire, Dragon, Dragon RMK
Sub-models / Variants: LX, Touring, Edge, IQ, Cleanfire, HO, CFI, Dragon, RMK, XC SP, Switchback, 144, 155, 136, Deluxe
Model Years: 2007
Serial Numbers: S07ND3AS, S07NT3A, S07SU4BS, S07NP5CS, S07NP5B, S07ND5BS, S07NJ5B, S07NT5B, S07PP6FS, S07PP6HS, S07PD6HS, S07PS6FS, S07PS6HS, S07PC7J, S07PL7JS, S07PT6HS, S07MX4CS, S07PD7FS, S07PK6FS, S07PM6FS, S07PP7F, S07PT7E, S07PT7F, S07PY7F, S07WB1AS
Technical Data:
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Engine displacement: 339 cc to 866 cc (depending on model)
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Engine type: Fuji, Liberty, 2-Stroke
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Idle RPM: 1500–1700 RPM
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Fuel type: 87–91 Octane NonOxy
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Drive system: P-85 Drive Clutch, TEAM Driven Clutch
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Brake fluid type: DOT 4
Polaris Manual Features & Content Preview
2007 Polaris Snowmobile Two-Stroke Service Manual Coverage
- Covers 2007 Polaris 2-stroke snowmobiles, including 340 Touring, 440 IQ, 550 Edge, 600 HO IQ, 700 CFI, 800 Dragon, 800 RMK, 900 XC SP, and 500 XC SP variants.
- Original 327-page OEM publication (P/N 9920463).
- Features 136 exploded-view diagrams, 14 circuit-specific electrical schematics, and 22 chassis-specific torque tables.
- Instant download straight to your device—get back to turning wrenches in seconds.
- Fully indexed, searchable PDF for lightning-fast reference across every chapter.
Engine and Chassis Technical Scope
When a sled rolls into the bay, you need accurate specs right now, not hours of hunting through forums. This official Polaris publication provides the complete technical documentation required to tear down and rebuild the entire two-stroke lineup, from the reliable Fuji 340/550 to the high-performance Liberty 500/600/700 powerplants. It strips away the guesswork, detailing mechanical theory and shop procedures for the engine assembly, fuel delivery systems, clutching setups, and final drive components. You also get deep-dive chapters documenting chassis geometry, front and rear suspension teardowns, and complex electrical circuits like CDI routing and lighting outputs. Since this manual is delivered as an instant download, you can pull up these exact factory specifications on your shop laptop or tablet immediately.
Specifications and Maintenance Data
Real workshop value comes down to hard numbers. The manual delivers critical factory specifications, including specific torque values like 50 ft-lbs for the P-85 drive clutch bolt and 18 ft-lbs for exhaust manifold fasteners. Need to check tolerances? Cylinder head warp limits are strictly set at .003 inches, and the 500/600/700 Liberty rod side clearance is specified right at .011–.030 inches. You will also find comprehensive maintenance interval charts covering fluids, track tension settings, and jetting configurations for altitudes from sea level up to 12,000 feet. Working on high-performance sleds requires precision and caution; ensure you review all factory safety protocols outlined in the text before beginning any tear-down to protect both yourself and the machine.
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