2007 Polaris Snowmobile Two-Stroke Service Manual

Comprehensive service manual for 2007 Polaris Snowmobiles. Covers diagnostic procedures, component service, and specifications for various models including the 340 Touring, 550 Edge, and 600 HO IQ.

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Polaris Models Covered & Key Technical Specifications

Models: 340 Touring, 440 IQ, 550 Edge, 600 HO IQ, 600 HO IQ Cleanfire, 700 CFI, 800 Dragon, 800 RMK, 900 XC SP, 500 XC SP, 340 LX, Widetrak LX, Super Sport, 550 LX, Trail RMK, Trail Touring Deluxe, 600 HO IQ LX Cleanfire, 600 HO Switchback, 600 HO Switchback Cleanfire, 600 HO RMK 144/155, 600 HO IQ Touring Cleanfire, Dragon, Dragon RMK
Sub-models / Variants: LX, Touring, Edge, IQ, Cleanfire, HO, CFI, Dragon, RMK, XC SP, Switchback, 144, 155, 136, Deluxe
Build Years: 2007
Serial Numbers: S07ND3AS, S07NT3A, S07SU4BS, S07NP5CS, S07NP5B, S07ND5BS, S07NJ5B, S07NT5B, S07PP6FS, S07PP6HS, S07PD6HS, S07PS6FS, S07PS6HS, S07PC7J, S07PL7JS, S07PT6HS, S07MX4CS, S07PD7FS, S07PK6FS, S07PM6FS, S07PP7F, S07PT7E, S07PT7F, S07PY7F, S07WB1AS
Technical Data:

  • Engine displacement: 339 cc to 866 cc (depending on model)
  • Engine type: Fuji, Liberty, 2-Stroke
  • Idle RPM: 1500–1700 RPM
  • Fuel type: 87–91 Octane NonOxy
  • Drive system: P-85 Drive Clutch, TEAM Driven Clutch
  • Brake fluid type: DOT 4
Technical Specifications
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Document Number / Seller:
32144 / Laura Garcia
File Size:
23.14 MB
File Type:
PDF
Language:
English
Pages:
327
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Apr 11, 2025

Polaris Manual Features & Content Preview

2007 Polaris Snowmobile Two-Stroke Service Manual Coverage

  • Covers 2007 Polaris snowmobiles, including 340 Touring, 440 IQ, 550 Edge, 600 HO IQ, 700 CFI, 800 Dragon, 800 RMK, 900 XC SP, and 500 XC SP variants
  • Original OEM publication P/N 9920463, copyright 2006
  • Features 136 exploded-view diagrams, 14 circuit-specific electrical schematics, and 22 chassis-specific torque tables
  • Downloads to your account within seconds of checkout
  • Indexed PDF search covers every chapter and appendix
  • This 2007 official service manual acts as the primary reference for the 2007 Polaris 2-stroke lineup, standardizing diagnostic parameters across the Edge, IQ, and RMK chassis platforms

Engine and Chassis Technical Scope

This 2007 Polaris snowmobile service manual provides the complete technical documentation for maintaining the two-stroke engine range, including the Fuji 340/550 and Liberty 500/600/700 powerplants. It details the mechanical theory and shop procedures for the engine assembly, fuel delivery systems, clutching setups, and final drive components. Chapters also document the chassis, front and rear suspension geometry, and electrical circuits including CDI and lighting outputs.

Specifications and Maintenance Data

Technical data provided includes specific torque values like 50 ft-lbs for the P-85 drive clutch bolt and 18 ft-lbs for exhaust manifold fasteners. Cylinder head warp limits are set at.003 inches, while the 500/600/700 Liberty rod side clearance is specified at.011–.030 inches. The 2007 Polaris snowmobile manual also contains comprehensive maintenance interval charts for fluids, track tension settings, and jetting configurations for altitudes from 0 to 12,000 feet. Reference only — always consult a certified technician before performing service on this equipment.

An official 327-page Polaris OEM service manual covering the 2007 two-stroke snowmobile range, documenting engine, chassis, electrical, and fuel-injection specifications for the complete model year production line.

Manual FAQ, Purchase & Download Details

Can I find the chapter structure and system coverage for this snowmobile service manual? keyboard_arrow_down

Manual contains organized chapters for systems including fuel delivery, engine performance, clutching, final drive, suspension, and electrical components.

Which pages within the document provide specific data for fluid capacities and lubricant information? keyboard_arrow_down

Each model specification section lists primary fluid levels, including fuel and oil capacity requirements. These service data tables also indicate standard brake fluid types for the covered vehicles.

What kind of technical reference tables and charts are included in the specification sections? keyboard_arrow_down

Document includes extensive jetting charts categorized by altitude and ambient temperature, alongside clutching specifications for drive and driven components. You will also find dimensional data and standard ignition timing settings for the listed models.

Does the manual contain tightening torque specifications for the drive clutch bolt? keyboard_arrow_down

Model specification tables include tightening specs for the drive clutch bolt.

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