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1988-1990 Yamaha FZR400 service manual

Models covered in this manual:

  • 1988 Yamaha FZR400
  • 1989 Yamaha FZR400
  • 1990 Yamaha FZR400
  • 1988 Yamaha FZR400 Genesis
  • 1989 Yamaha FZR400R
  • 1990 Yamaha FZR400RR
  • 1988 Yamaha FZR400U
  • 1989 Yamaha FZR400UC
  • 1990 Yamaha FZR400UCC

File specifications

File size: 27.89 MB
File type: PDF
Language: English
Pages: 393

Printable: Yes
Estimated download time: 0.57 Minutes
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Product Information

Table of Contents:

GENERAL INFORMATION

  1. Motorcycle Identification
    • Vehicle Identification Number
    • Engine Serial Number
  2. Important Information
    • Parts Replacement
    • Gaskets, Oil Seals and O-Rings
    • Lock Washers/Plates and Cotter Pins
    • Circlips
  3. Special Tools
    • For Engine Service
    • For Chassis Service
    • For Electrical Components

SPECIFICATIONS

  1. General Specifications
  2. Engine Specifications
  3. Chassis Specifications
  4. Electrical Specifications
  5. Conversion Table
  6. Tightening Torques
  7. Lubrication Points and Types
  8. Lubrication Diagram
  9. Coolant Diagram
  10. Cable Routing

PERIODIC INSPECTIONS AND ADJUSTMENTS

  1. Introduction
  2. Maintenance Intervals
    • Periodic Maintenance Chart
    • Emission Control System Maintenance
    • General Maintenance/Lubrication
  3. Cooling Removal and Installation
  4. Engine
    • Valve Clearance Adjustment
    • Carburetor Synchronization
    • Throttle Cable Free Play Adjustment
    • Spark Plug Inspection
    • Ignition Timing Check
    • Cam Chain Tensioner Adjustment
    • Engine Oil Replacement
    • Oil Filter Replacement
    • Air Filter Cleaning
    • Carburetor Adjustment
    • Fuel Hose Inspection
    • Exhaust System Inspection
    • Engine Overhaul
  5. Chassis
    • Front Brake Adjustment
    • Rear Brake Adjustment
    • Brake Pad Replacement
    • Brake Fluid Replacement
    • Front Fork Adjustment
    • Rear Suspension Adjustment
    • Steering Inspection
    • Wheel Inspection
    • Drive Chain Adjustment
  6. Electrical
    • Battery Inspection
    • Fuse Inspection
    • Headlight Beam Adjustment
    • Headlight Bulb Replacement
    • Tail/Brake Bulb Replacement

ENGINE OVERHAUL

  1. Engine Removal
    • Removal Procedure
  2. Engine Disassembly
    • Cylinder Head Cover
    • Camshaft and Camshaft Cap
    • Cylinder Head
    • Piston and Piston Pin
    • Connecting Rod
    • Crankshaft
    • Crankcase
    • Oil Pump
    • Clutch
  3. Inspection and Repair
    • Cylinder Head
    • Valve Seat
    • Valve Guide
    • Camshaft
    • Cylinder and Piston

COOLING SYSTEM

  1. Radiator
    • Removal
    • Inspection
    • Installation
  2. Water Pump and Thermostatic Valve
    • Removal
    • Inspection
    • Installation

CARBURETION

  1. Carburetor
    • Section View
    • Removal
    • Disassembly
    • Inspection
    • Assembly
    • Installation
    • Adjustment

CHASSIS

  1. Front Wheel
    • Removal
    • Inspection
    • Installation
  2. Rear Wheel
    • Removal
    • Inspection
    • Installation

ELECTRICAL

  1. Wiring Diagram
    • Electrical Components Layout
  2. Battery
    • Charging
    • Replacement
  3. Ignition System
    • Spark Plug Maintenance
    • Ignition Coil Testing
  4. Lighting System
    • Headlight
    • Tail Light

APPENDICES

  1. Technical Specifications
  2. Troubleshooting
  3. Wiring Diagram
  4. Special Tools

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