1987-1996 Suzuki VS 1400 Intruder service manual

Product Information

Table of Contents

1. General Information

• Serial Number Locations
• Fuel and Oil Recommendations
• Breaking-In Procedures
• Cylinder Identification
• Special Materials
• Precautions and General Instructions
• Specifications

2. Periodic Maintenance and Tune-Up Procedures

• Maintenance Schedule
• Engine Oil and Filter Change
• Air Cleaner Element Inspection and Replacement
• Spark Plug Inspection and Replacement
• Valve Clearance Adjustment
• Carburetor Synchronization
• Idle Speed Adjustment
• Throttle Cable Play Adjustment
• Clutch Adjustment
• Drive Chain Adjustment
• Brake Inspection and Adjustment
• Tire Inspection and Rotation
• Electrical System Inspection
• Lubrication Points

3. Engine

• Engine Removal and Installation
• Cylinder Head Cover Removal and Installation
• Cylinder Head Removal and Installation
• Cylinder Removal and Installation
• Piston Removal and Installation
• Camshaft Removal and Installation
• Valve Removal and Installation
• Engine Assembly and Disassembly
• Engine Inspection and Repair

4. Shaft Drive

• Shaft Drive Removal and Installation
• Shaft Drive Inspection and Maintenance
• Universal Joint Inspection and Replacement
• Final Drive Gear Oil Change
• Shaft Drive Alignment and Adjustment

5. Fuel and Lubrication System

• Fuel Tank Removal and Installation
• Fuel Line Inspection and Replacement
• Carburetor Removal, Inspection, and Installation
• Fuel Pump Inspection and Replacement
• Fuel System Troubleshooting
• Lubrication System Inspection and Maintenance

6. Emission Control Informations

• Emission Control System Overview
• Exhaust Gas Recirculation (EGR) System
• Positive Crankcase Ventilation (PCV) System
• Evaporative Emission Control System
• Emission Control System Troubleshooting

7. Electrical System

• Battery Inspection and Maintenance
• Charging System Inspection and Repair
• Ignition System Inspection and Repair
• Lighting System Inspection and Repair
• Electrical Component Locations
• Electrical System Troubleshooting

8. Chassis

• Frame Inspection and Maintenance
• Suspension System Inspection and Maintenance
• Steering System Inspection and Adjustment
• Brake System Inspection and Maintenance
• Wheel and Tire Inspection and Maintenance

9. Servicing Information

• Special Tools and Equipment
• Service Tips and Techniques
• Torque Specifications
• Service Data
• Wiring Diagrams

Appendix

• Troubleshooting Guide
• Service Specifications
• Maintenance Records
• Index

10. VS1400 GLJ ('88-Model)

• Model-Specific Information

11. VS1400 GLF/GLP ('90-Model)

• Model-Specific Information

12. VS1400 GLFM/GLPM ('91-Model)

• Model-Specific Information

13. VS1400 GLFN/GLPN ('92-Model)

• Model-Specific Information

14. VS1400 GLFP/GLPP ('93-Model)

• Model-Specific Information

15. VS1400 GLFR/GLPR ('94-Model)

• Model-Specific Information

16. VS1400 GLFS/GLPS ('95-Model)

• Model-Specific Information

17. VS1400 GLFT/GLPT ('96-Model)

• Model-Specific Information

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