1987-2004 Suzuki VS1400GL, VS1400 Intruder service manual

Table of Contents

TABLE OF CONTENTS

GENERAL INFORMATION

1. Serial Number Locations
2. Fuel and Oil Recommendations
3. Breaking-in Procedures
4. Cylinder Identification
5. Special Materials
6. Precautions and General Instructions
7. Specifications

PERIODIC MAINTENANCE AND TUNE-UP PROCEDURES

1. Maintenance Schedule
2. General Maintenance
3. Lubrication and Fluids
4. Periodic Maintenance Procedures

ENGINE

1. Engine Mechanical Components
2. Engine Removal and Installation
3. Engine Disassembly
4. Engine Inspection and Repair
5. Engine Reassembly

SHAFT DRIVE

1. Drive Shaft Components
2. Drive Shaft Removal and Installation
3. Drive Shaft Inspection and Maintenance

FUEL AND LUBRICATION SYSTEM

1. Fuel System Components
2. Fuel Tank Removal and Installation
3. Fuel Line Inspection and Replacement
4. Carburetor Removal, Inspection, and Installation
5. Carburetor Adjustment
6. Lubrication System Components
7. Oil Pump Removal and Installation

EMISSION CONTROL INFORMATION

1. Emission Control Components
2. Emission System Inspection and Maintenance

ELECTRICAL SYSTEM

1. Electrical System Components
2. Wiring Diagrams
3. Battery Maintenance
4. Charging System Inspection
5. Ignition System Inspection
6. Lighting System Inspection
7. Switches and Relays Inspection

CHASSIS

1. Frame and Body Panels
2. Front Suspension Maintenance
3. Rear Suspension Maintenance
4. Steering System Maintenance
5. Wheels and Tires Maintenance
6. Brake System Maintenance
7. Exhaust System Maintenance

SERVICING INFORMATION

1. Service Data
2. Torque Specifications
3. Special Tools

APPENDIX

MODEL SPECIFIC SECTIONS

1. VS1400 GLJ ('88-MODEL)
2. VS1400 GLFL/GLF ('90-MODEL)
3. VS1400 GLFM/GLFM ('91-MODEL)
4. VS1400 GLFP/GLP ('93-MODEL)
5. VS1400 GLFR/GLFP/GLFS ('94/'95-MODEL)
6. VS1400 GLFT ('96-MODEL)
7. VS1400 GLFV ('97-MODEL)
8. VS1400 GLFX ('98-MODEL)
9. VS1400 GLF/GK3 ('99/'00/'01/'02/'03-MODEL)
10. VS1400 GLPK4 ('04-MODEL)

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