1969-1972 Suzuki T250 Hustler / T350 Rebel Service Manual
Covers T250 Hustler and T350 Rebel with complete engine rebuild, Posi-Force Lubrication system, transmission repair, and electrical troubleshooting procedures. Includes carburetor specs and ignition timing data.
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Sample pages from the 1969-1972 Suzuki T250 Hustler / T350 Rebel Service Manual manual
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Suzuki Models Covered & Key Technical Specifications
Models: Suzuki T250, Suzuki T350
Trade Names: Hustler, Rebel
Build Years: 1969–1972
Technical Data:
- Engine: 2-stroke, air cooled, 2-cylinder
- Displacement: 247 cc (T250), 315 cc (T350)
- Compression Ratio: 7.5:1 (T250), 6.94:1 (T350)
- Max Power: 32 HP at 8,000 rpm (T250), 39 HP at 7,500 rpm (T350)
- Transmission: 6-speed constant-mesh
- Clutch: Wet multi-plate
- Ignition Timing: 24° B.T.D.C. (2.88 mm piston stroke)
- Fuel System: Twin carburetors (VM24SH for T250, VM32SH for T350)
- Lubrication: Suzuki Posi-Force variable displacement oil pump
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Suzuki T250 and T350 1969–1972 Technical Reference
- Built for owners and workshops servicing the 1969–1972 Suzuki T250 Hustler and Suzuki T350 Rebel two-stroke motorcycles
- Official OEM manufacturer publication dated February 1969
- Contains 21 illustrated special tool references, an exploded-view engine chart, and a comprehensive electrical wiring diagram
- Delivered as a direct download the moment payment clears
- Print resolution preserves exploded-view detail
- This vintage factory publication remains the primary reference for timing, carburetor jetting, and Posi-Force lubrication system calibration on the T250 and T350 series
Engine and Transmission Documentation
The 1969–1972 Suzuki T250 Hustler and Suzuki T350 Rebel service manual covers the foundational maintenance parameters for these classic two-stroke machines. This publication details the Posi-Force lubrication system, outlining oil pump control cable adjustment and delivery output curves. Primary engine data covers cylinder head inspection, piston ring installation protocols, and clutch assembly maintenance including cork plate thickness standards. Detailed transmission diagrams illustrate the constant-mesh six-speed gear arrangement and neutral brake mechanism.
Technical Specifications and Electrical Data
Engine performance curves document power and torque thresholds across the operational rpm range. Carburetor specifications list specific jetting values for both the T250 and T350 variants, including pilot jet and needle settings. Cylinder head warp limits and standard cylinder bore dimensions are provided for accurate engine rebuilding. The electrical section details the rotating alternator specifications and ignition timing sequences calibrated at 24° B.T.D.C. Reference what an OEM service publication covers to understand the technical depth provided in this factory-authorized text. Official 32-page Suzuki OEM service manual documenting mechanical and electrical specifications for the 1969–1972 Suzuki T250 Hustler and T350 Rebel series engines.
Document Reference: February 1969 publication, Suzuki Motor Co., Ltd.
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