1984 Suzuki GV700GL Madura Service Manual

V-4 liquid-cooled engine with TSCC and shaft drive system. Covers compression checks, valve timing adjustments, carburetor balancing with MIKUNI BDS33 units, and complete cooling system maintenance

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Suzuki Models Covered & Key Technical Specifications

Models: Suzuki GV700GL Madura

Model Years: 1984

Serial Numbers: 99500-36040-03E

Technical Data:

  • Engine: Four-stroke, water-cooled, DOHC, TSCC, 82-degree V-four

  • Engine displacement: 698 cm³ (42.6 cu in)

  • Bore: 69.0 mm (2.717 in)

  • Stroke: 46.7 mm (1.839 in)

  • Transmission: 6-speed constant mesh, shaft drive

  • Clutch: Wet multi-plate, hydraulically operated

  • Carburetor: MIKUNI BDS33

  • Wheelbase: 1,575 mm (62.0 in)

  • Dry mass: 228 kg (503 lbs)

  • Fuel capacity: 13.0 L (3.4 US gal)

Technical Specifications
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Document Number / Seller:
23567 / Jessica Rogers
File Size:
124.43 MB
File Type:
PDF
Language:
English
Pages:
303
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jun 5, 2026

Suzuki Manual Features & Content Preview

1984 Suzuki GV700GL Madura Factory Service Manual

This official 303-page Suzuki publication (P/N 99500-36040-03E) provides complete technical documentation for the launch build of the GV700GL Madura. Engineered specifically for the 1984 model year, it delivers the exact factory specifications required for routine servicing, troubleshooting, and full teardowns.

Key Technical Coverage

  • Comprehensive Systems Data: Detailed breakdowns of the engine, cooling system, shaft drive mechanism, and complete chassis architecture.
  • Visual Diagrams: Includes 27 exploded-view assembly diagrams alongside an extensive torque specification table for chassis and engine fasteners.
  • Instant Access: Get straight to work with an instant PDF download—fully indexed and completely searchable across every chapter and appendix.

Maintenance and Specifications Scope When servicing the 82-degree V-four power plant, having precise factory tolerances is critical. This manual outlines the exact procedures for inspection, adjustment, and component maintenance. It details the 6-speed constant mesh transmission, the liquid-cooled TSCC engine architecture, and specific carburetor settings for emission compliance. Prior to any heavy disassembly, always verify the motorcycle is securely strapped to a stable lift or center stand to ensure a safe workshop environment.

The technical data sections eliminate guesswork during complex overhauls. Essential metrics include the cylinder head distortion service limit specified at 0.10 mm (0.004 in) and the camshaft journal oil clearance set to a strict 0.150 mm (0.0059 in) maximum. For fluid replacement or complete rebuilds, the total engine oil capacity is documented at 4.2 liters (4.4 US qt).

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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