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1998-2002 Yamaha YZF-R1 service manual

Models covered in this manual:

  • Yamaha YZF-R1 - 1998
  • Yamaha YZF-R1 - 1999
  • Yamaha YZF-R1 - 2000
  • Yamaha YZF-R1 - 2001
  • Yamaha YZF-R1 - 2002

Production year(s): 1998, 1999, 2000, 2001, 2002

File specifications

File size: 31.17 MB
File type: PDF
Language: English (some of our manuals are multi-language)
Number of pages: 932

Printable: Yes
Estimated download time: 0.64 Minutes
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Product Information

Table of Contents

GENERAL INFORMATION

  1. Motorcycle Identification
    • Vehicle Identification Number
    • Model Code
  2. Important Information
    • Preparation for Removal and Disassembly
    • Replacement Parts
    • Gaskets, Oil Seals, and O-Rings
    • Using a Dynamometer
    • Lock Washers/Plates and Cotter Pins
    • Bearings and Oil Seals
    • Circlips
  3. Checking the Connections
  4. Special Tools

SPECIFICATIONS

  1. General Specifications
  2. Engine Specifications
  3. Chassis Specifications
  4. Electrical Specifications
  5. Tightening Torques
    • General Tightening Torques
    • Engine Tightening Torques
    • Chassis Tightening Torques
  6. Lubrication Points and Lubricant Types
    • Engine Lubrication Points and Lubricant Types
    • Chassis Lubrication Points and Lubricant Types
  7. Oil Flow Diagrams
  8. Coolant Flow Diagrams
  9. Cable Routing

PERIODIC CHECKS AND ADJUSTMENTS

  1. Introduction
  2. Periodic Maintenance and Lubrication Intervals
  3. Seats
  4. Fuel Tank
  5. Cowlings
    • Removal
    • Installation
  6. Air Filter Case and Ignition Coil Plate
    • Removal
    • Installation
  7. Engine
    • Adjusting the Valve Clearance
    • Valve Pad Selection Table
    • Synchronizing the Carburetors
    • Adjusting the Engine Idling Speed
    • Adjusting the Throttle Cable Free Play
    • Checking the Spark Plugs
    • Checking the Ignition Timing
    • Measuring the Compression Pressure
    • Checking the Engine Oil Level
    • Changing the Engine Oil
    • Adjusting the Clutch Cable Free Play
    • Cleaning the Air Filter Element
    • Checking the Carburetor Joints
    • Checking the Fuel Hoses and Fuel Filter
    • Checking the Crankcase Breather Hose
    • Checking the Exhaust System
    • Adjusting the EXUP Cables
    • Checking the Coolant Level
    • Checking the Cooling System
    • Changing the Coolant
  8. Chassis
    • Adjusting the Front Brake
    • Adjusting the Rear Brake
    • Checking the Brake Fluid Level
    • Checking the Brake Pads
    • Adjusting the Rear Brake Light Switch
    • Checking the Brake Hoses
    • Bleeding the Hydraulic Brake System
    • Adjusting the Shift Pedal
    • Adjusting the Drive Chain Slack
    • Lubricating the Drive Chain
    • Checking and Adjusting the Steering Head
    • Checking the Front Fork
    • Adjusting the Front Fork Legs
    • Adjusting the Rear Shock Absorber Assembly
    • Checking the Tires
    • Checking the Wheels
    • Checking and Lubricating the Cables
    • Lubricating the Levers and Pedals
    • Lubricating the Sidestand
    • Lubricating the Rear Suspension
  9. Electrical System
    • Checking and Charging the Battery
    • Checking the Fuses
    • Replacing the Headlight Bulbs
    • Adjusting the Headlight Beams

ENGINE

  1. Engine Removal and Installation
  2. Cylinder Head
  3. Valve System
  4. Camshaft
  5. Crankshaft
  6. Piston and Cylinder
  7. Clutch
  8. Gearshift Linkage
  9. Transmission
  10. Lubrication System
  11. Cooling System
  12. Fuel System
  13. Ignition System

COOLING

  1. Cooling System Components
  2. Radiator
  3. Water Pump
  4. Thermostat
  5. Coolant Replacement

CARBURETION

  1. Carburetor
  2. Fuel Tank
  3. Fuel Pump
  4. Fuel Lines
  5. Air Filter

CHASSIS

  1. Frame
  2. Suspension
  3. Steering
  4. Wheels
  5. Brakes
  6. Final Drive

ELECTRICAL

  1. Wiring Diagram
  2. Battery
  3. Alternator
  4. Starter Motor
  5. Ignition System
  6. Lighting System
  7. Switches
  8. Fuse Box

TROUBLESHOOTING

  1. General Troubleshooting
  2. Engine Troubleshooting
  3. Electrical Troubleshooting
  4. Cooling System Troubleshooting
  5. Carburetion Troubleshooting
  6. Chassis Troubleshooting

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