Comprehensive Polaris Snowmobile Repair Manual: Colt, Charger, Mustang, Electra, TX, TX-L, Gemini & Cobra (1972-1981)
Product Gallery
Sample pages from the Comprehensive Polaris Snowmobile Repair Manual: Colt, Charger, Mustang, Electra, TX, TX-L, Gemini & Cobra (1972-1981) manual
Purchase Information
Technical Specifications
- Document Number / Seller:
- 32191 / Sarah Rogers
- File Size:
- 13.21 MB
- File Type:
- Language:
- English (some of our manuals are multi-language)
- Pages:
- 477
- Printable:
- Yes
- Estimated Download Time:
- 0.27 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Snowmobile
- Brand:
- Polaris
- Reviewed and Approved:
- Jan 1, 2026
Polaris Models and Parts Covered in this Snowmobile Manual
- Polaris Colt (1972-1978)
- Polaris Colt SS (1972-1977)
- Polaris Charger (1972-1973)
- Polaris Charger SS (1972)
- Polaris Mustang (1972-1973)
- Polaris ATX (TX) (1972)
- Polaris TX (1973-1980)
- Polaris Custom II (1974)
- Polaris Electra (1974-1977)
- Polaris TC (1974-1975)
- Polaris Starfire (1976)
- Polaris TX-L (1977-1981)
- Polaris S/S 340 (1978)
- Polaris RXL (1978)
- Polaris Cobra (1978-1979)
- Polaris Gemini (1979-1981)
- Polaris Apollo (1979-1980)
- Polaris Centurion (1979-1980)
- Polaris TXC (1979)
- Polaris TX-C (1980-1981)
- Polaris Galaxy (1980-1981)
- Polaris TX-L Indy (1980-1981)
- Polaris Cutlass (1981)
- Polaris Cutlass SS (1981)
- Polaris Centurion Indy (1981)
Complete Manual Information
Polaris Snowmobile Master Repair Manual - 1972-1981 Edition
This professional workshop manual provides exhaustive technical coverage for a decade of Polaris engineering, ensuring precise maintenance and unit repair for vintage fleet operations. Uptime is optimized through the critical application of the stator plate indexing procedure, which synchronizes ignition timing with piston travel at Top Dead Center (TDC) to prevent terminal engine detonation.
Technical Applicability & Model Generations
Early Era Chassis (1972 - 1975)
- Colt & SS Series: 175, 244, 250, 294, 295, 335, 340 (1972-1975)
- Charger & Mustang: 294, 295, 335, 398, 400, 432, 440, 500, 530 (1972-1973)
- High Performance & Utility: ATX/TX 335, 400, 500; Custom II 244, 398, 530 (1972-1974)
- Compact Series: TC 175, 244 (1974-1975)
Mid-Generation Refinements (1976 - 1978)
- TX & TX-L Platforms: TX 250, 340, 440; TX-L 340; Starfire 250, 340 (1976-1978)
- Consumer Fan-Cooled: Electra 250, 340, 433, 440; Cobra 340, 440 (1976-1978)
- Specialized Units: S/S 340; RXL (1978)
Late Era Liquid & IFS Platforms (1979 - 1981)
- Independent Front Suspension (IFS): TX-L Indy 333, 340; Centurion Indy 500 (1980-1981)
- Direct Drive & Strut Chassis: Gemini 244, 250; Apollo 333, 340; Galaxy 333, 432, 440 (1979-1981)
- Performance Liquid Cooled: Centurion 500; TX-C 336, 340, 432, 440 (1979-1981)
- Direct Drive Evolution: Cutlass 333, 340; Cutlass SS 432 (1981)
Asset Protection & Operational ROI
- Component Longevity: Precise track tensioning specs prevent hyfax overheating and premature drive sprocket wear.
- System Integrity: Detailed troubleshooting for the 14.5 ACV voltage regulator output ensures protection of the lighting and ignition circuits.
- Service Efficiency: Utilization of the section-specific table of contents and index tabs reduces diagnostic time during complex engine overhauls.
Document Metadata
- Print Number: 9910749
- Total Content: 477 Pages
- Format: Master Technical Manual
System Architecture & Factory Benchmarks
- Ignition Synchronization: Detailed procedures for checking trigger coil (pulser) gaps and thyristor closing voltages in CDI systems.
- Fuel Atomization: Venturi velocity pressure benchmarks and jetting specifications for Mikuni and VM-style carburetors.
- Thermodynamic Control: Cooling system surge tank pressure limits and air-bleeding sequences for liquid-cooled "SuperStar" engines.
Visual Navigation Aids
- Electrical Topologies: Schematic diagrams for 75W, 90W, and 140W AC lighting systems including wire color codes.
- Exploded Componentry: Internal mechanical views of Torque-O-Matic drive clutches and hydraulic brake calipers.
- Dimensional Templates: Geometric layouts for instrumentation installation and track stud patterns.
Table of Contents
- Section I: Models and Specifications
- Section II: Body and Steering
- Section III: Body Electrical
- Section IV: Engine Electrical
- Section V: Engines
- Section VI: Carburetion
- Section VII: Torque-O-Matic Drive
- Section VIII: Chaincase and Brake
- Section IX: Suspensions
- Section X: Tools and Publications
Operational Limits & Specifications
- Critical Torque Values:
- Flywheel Nut: 60-65 ft/lbs.
- Cylinder Head (8mm): 17-18 ft/lbs.
- Drive Clutch Bolt: 40-45 ft/lbs.
- Calibration Data: Spark plug reach specifications (3/4") and gap settings for high-performance operation.
- Fluid Requirements: Specific petroleum-base oil mix ratios (40:1) and cooling system capacities for multi-cylinder blocks.
Download Instructions for Polaris Snowmobile Manual
Frequently Asked Questions - Polaris Snowmobile Manual
Is this manual suitable for beginners?
Yes, this Polaris manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Snowmobile maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (13.21 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Polaris Snowmobile manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
Customer Reviews and Feedback
Read what our customers say about this Polaris Snowmobile manual and share your own experience.
Add Comment
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Comments (2)