Comprehensive Master Service Manual: Polaris Colt, Charger, Mustang, TX, Indy & Main Series Snowmobiles (1972-1987)
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Purchase Information
1972-1987 Polaris Master Service Manual: Colt, Indy, TX, Charger Snowmobiles - Technical Specifications
- Document Number / Seller:
- 32095 / Margaret Parker
- File Size:
- 37.62 MB
- File Type:
- Language:
- English
- Pages:
- 705
- Printable:
- Yes
- Estimated Download Time:
- 0.77 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Snowmobile
- Brand:
- Polaris
- Reviewed and Approved:
- Feb 26, 2025
Polaris Models and Parts Covered in this Snowmobile Manual
- Polaris Charger (1972)
- Polaris Mustang (1972)
- Polaris Colt SS (1972)
- Polaris Charger SS (1972)
- Polaris Aluminum TX Racer (1972)
- Polaris Colt (1972)
- Polaris TX (1972)
- Polaris Aluminum Colt (1972)
- Polaris ATX (TX) (1972)
- Polaris Charger (1973)
- Polaris Mustang (1973)
- Polaris Colt SS (1973)
- Polaris ATX Racer (1973)
- Polaris Colt (1973)
- Polaris ATX Consumer (TX) (1973)
- Polaris TX (1974)
- Polaris Colt (1974)
- Polaris Colt SS (1974)
- Polaris Electra (1974)
- Polaris Custom II (1974)
- Polaris TC (1974)
- Polaris TX (1975)
- Polaris Colt (1975)
- Polaris Colt SS (1975)
- Polaris Electra (1975)
- Polaris TC (1975)
- Polaris TX (1976)
- Polaris Starfire (1976)
- Polaris Colt, Standard (1976)
- Polaris Colt SS (1976)
- Polaris Electra (1976)
- Polaris TX (1977)
- Polaris TXL (1977)
- Polaris Colt (1977)
- Polaris Colt SS (1977)
- Polaris Electra (1977)
- Polaris TX (1978)
- Polaris TX-L (1978)
- Polaris Colt (1978)
- Polaris S/S 340 (1978)
- Polaris RXL (1978)
- Polaris Cobra (1978)
- Polaris TX (1979)
- Polaris TX-L (1979)
- Polaris Centurion (1979)
- Polaris Gemini (1979)
- Polaris Apollo 340 (1979)
- Polaris Cobra (1979)
- Polaris TXC (1979)
- Polaris Gemini (1980)
- Polaris Apollo (1980)
- Polaris Galaxy (1980)
- Polaris TX (1980)
- Polaris TX-C (1980)
- Polaris TX-L (1980)
- Polaris Centurion (1980)
- Polaris TX-L Indy (1980)
- Polaris Gemini (1981)
- Polaris Galaxy (1981)
- Polaris Cutlass (1981)
- Polaris Cutlass SS (1981)
- Polaris TX-C (1981)
- Polaris TX-L (1981)
- Polaris TX-L Indy (1981)
- Polaris Centurion Indy (1981)
- Polaris Cutlass SS (1982)
- Polaris TX-C (1982)
- Polaris TX-L (1982)
- Polaris TX-L Indy (1982)
- Polaris Centurion Indy (1982)
- Polaris Gemini (1983)
- Polaris Star (1983)
- Polaris Sport (1983)
- Polaris SS (1983)
- Polaris Indy Trail (1983)
- Polaris Indy Cross Country (1983)
- Polaris Indy 600 (1983)
- Polaris Long Track (1983)
- Polaris Star (1984)
- Polaris SS (1984)
- Polaris Indy Trail (1984)
- Polaris Indy 600 (1984)
- Polaris Long Track (1984)
- Polaris Star (1985)
- Polaris SS (1985)
- Polaris Indy Trail (1985)
- Polaris Indy 400 (1985)
- Polaris Indy 600 (1985)
- Polaris Indy 600 SE (1985)
- Polaris Long Track (1985)
- Polaris Star (1986)
- Polaris Sprint (1986)
- Polaris SS (1986)
- Polaris Indy Trail (1986)
- Polaris Indy 400 (1986)
- Polaris Indy 600 (1986)
- Polaris Indy 600 LE (1986)
- Polaris Long Track (1986)
- Polaris Star (1987)
- Polaris Star Trak (1987)
- Polaris Sprint (ES) (1987)
- Polaris Indy Sport (1987)
- Polaris Indy Trail (ES) (1987)
- Polaris Indy 400 (1987)
- Polaris Indy 600 (1987)
- Polaris Long Track (Reverse/Low Range) (1987)
Complete Manual Information
Polaris Snowmobile Master Service Manual - 1972-1987 Edition
Engineered as the definitive technical resource for two-decade fleet maintenance, this manual provides precise factory tolerances and diagnostic procedures for the evolution of Polaris engineering. Precise synchronization of the trigger coil (pulser coil) is critical for timing the spark in CDI systems, ensuring peak combustion efficiency and preventing premature engine failure. This documentation ensures high-performance uptime through exact stator plate alignment and voltage regulator calibration.
Fleet Applicability & Technical Generations
Early Direct-Drive and Fan-Cooled Series (1972-1976)
- Charger & Mustang Series: 1972-1973 (including Charger SS and 1972 Mustang variants).
- Colt Performance Line: 1972-1976 Colt, Colt SS, and Aluminum Colt versions.
- Early Competition & TX Series: 1972-1973 ATX (TX), Aluminum TX Racer, and 1974-1976 TX models.
- Utility & Trail Variants: 1974-1976 Electra, Custom II, TC, and 1976 Starfire.
Mid-Era Evolution & TX-L Integration (1977-1981)
- Free-Air & Liquid-Cooled Performance: 1977-1981 TX, TX-L, and RXL (1978) platforms.
- Consumer Trail Series: 1977-1981 Electra, Cobra, Gemini, Apollo, and Galaxy.
- High-Displacement Cruisers: 1979-1981 Centurion and TX-C series.
- Early Indy Chassis Development: 1980-1981 TX-L Indy and Centurion Indy.
Modern Indy & High-Output Generation (1982-1987)
- Trailing Arm Suspension (Indy) Platform: 1982-1987 Indy 400, Indy 600, Indy Trail, Indy Sport, and Indy Cross Country.
- Entry-Level & Utility Series: 1982-1987 Star, Sprint, SS, and Star Trak.
- Extended Deck Configurations: 1983-1987 Long Track (including Reverse/Low Range variants).
Operational Reliability & Precision
- Structural integrity is maintained via factory-certified torque sequences for crankcase and cylinder head assembly.
- Electrical system troubleshooting utilizes precise ACV/DCV output benchmarks for 14.5V voltage regulator testing.
- Fuel system accuracy is achieved through venturi pressure-drop specifications and exact jetting charts for varying altitudes.
Document Metadata
- Documentation Type: Master Service Manual
- Total Pagination: 650+ Pages
- Technical Coverage: 1972 through 1987 Model Years
- Format: High-Definition Digital Print
Technical Depth & Factory Benchmarks
Engine synchronization requires adherence to static timing parameters and stator plate positioning as defined by the Polaris engineering team. Precision measurements for piston-to-cylinder wall clearances and ring end-gap tolerances are provided to ensure optimal compression across all twin and triple-cylinder configurations. Ignition system diagnostics include specific resistance values for trigger coils and lighting coils to isolate electrical parasitic losses.
Schematic & System Navigation
Instructional flow is supported by exploded-view diagrams of the primary and secondary clutch assemblies, detailing ramp angles and spring tensions. Cooling system logic for liquid-cooled models includes surge tank flow paths and thermostat opening temperatures. Wiring diagrams map the transition from early point-ignition systems to advanced CDI (Capacitor Discharge Ignition) modules used in later Indy models.
Table of Contents
- Section I: Models and Specifications
- Section II: Engine Service and Rebuilding
- Section III: Fuel Systems and Carburetion
- Section IV: Electrical Systems and Wiring Diagrams
- Section V: Drive Clutch and Torque Converter
- Section VI: Final Drive, Chaincase, and Track
- Section VII: Suspension and Steering Architecture
- Section VIII: Braking Systems
- Section IX: Maintenance and Troubleshooting
Operational Limits & Specifications
- Voltage Output: Maximum lighting coil output restricted to 14.5 ACV via voltage regulator.
- Fuel Ratio: Precision venturi constriction data for atmospheric pressure compensation.
- Lubrication: Specific requirements for chaincase oil viscosity and grease point intervals.
- Spark Plug Specs: Standardization on 3/4" reach plugs with specific heat range requirements for TX and Indy variants.
Download Instructions for Polaris Snowmobile Manual
Frequently Asked Questions - Polaris Snowmobile Manual
What does this Polaris manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Comprehensive Master Service Manual: Polaris Colt, Charger, Mustang, TX, Indy & Main Series Snowmobiles (1972-1987). It includes information for the following models: - Polaris Charger (1972) - Polaris Mustang (1972) - Polaris Colt SS (1972) - Polaris Charger SS (1972) - Polaris Aluminum TX Racer (1972) - Polaris Colt (1972) - Polaris TX (1972) - Polaris Aluminum Colt (1972) - Polaris ATX (TX) (1972) - Polaris Charger (1973) - Polaris Mustang (1973) - Polaris Colt SS (1973) - Polaris ATX Racer (1973) - Polaris Colt (1973) - Polaris ATX Consumer (TX) (1973) - Polaris TX (1974) - Polaris Colt (1974) - Polaris Colt SS (1974) - Polaris Electra (1974) - Polaris Custom II (1974) - Polaris TC (1974) - Polaris TX (1975) - Polaris Colt (1975) - Polaris Colt SS (1975) - Polaris Electra (1975) - Polaris TC (1975) - Polaris TX (1976) - Polaris Starfire (1976) - Polaris Colt, Standard (1976) - Polaris Colt SS (1976) - Polaris Electra (1976) - Polaris TX (1977) - Polaris TXL (1977) - Polaris Colt (1977) - Polaris Colt SS (1977) - Polaris Electra (1977) - Polaris TX (1978) - Polaris TX-L (1978) - Polaris Colt (1978) - Polaris S/S 340 (1978) - Polaris RXL (1978) - Polaris Cobra (1978) - Polaris TX (1979) - Polaris TX-L (1979) - Polaris Centurion (1979) - Polaris Gemini (1979) - Polaris Apollo 340 (1979) - Polaris Cobra (1979) - Polaris TXC (1979) - Polaris Gemini (1980) - Polaris Apollo (1980) - Polaris Galaxy (1980) - Polaris TX (1980) - Polaris TX-C (1980) - Polaris TX-L (1980) - Polaris Centurion (1980) - Polaris TX-L Indy (1980) - Polaris Gemini (1981) - Polaris Galaxy (1981) - Polaris Cutlass (1981) - Polaris Cutlass SS (1981) - Polaris TX-C (1981) - Polaris TX-L (1981) - Polaris TX-L Indy (1981) - Polaris Centurion Indy (1981) - Polaris Cutlass SS (1982) - Polaris TX-C (1982) - Polaris TX-L (1982) - Polaris TX-L Indy (1982) - Polaris Centurion Indy (1982) - Polaris Gemini (1983) - Polaris Star (1983) - Polaris Sport (1983) - Polaris SS (1983) - Polaris Indy Trail (1983) - Polaris Indy Cross Country (1983) - Polaris Indy 600 (1983) - Polaris Long Track (1983) - Polaris Star (1984) - Polaris SS (1984) - Polaris Indy Trail (1984) - Polaris Indy 600 (1984) - Polaris Long Track (1984) - Polaris Star (1985) - Polaris SS (1985) - Polaris Indy Trail (1985) - Polaris Indy 400 (1985) - Polaris Indy 600 (1985) - Polaris Indy 600 SE (1985) - Polaris Long Track (1985) - Polaris Star (1986) - Polaris Sprint (1986) - Polaris SS (1986) - Polaris Indy Trail (1986) - Polaris Indy 400 (1986) - Polaris Indy 600 (1986) - Polaris Indy 600 LE (1986) - Polaris Long Track (1986) - Polaris Star (1987) - Polaris Star Trak (1987) - Polaris Sprint (ES) (1987) - Polaris Indy Sport (1987) - Polaris Indy Trail (ES) (1987) - Polaris Indy 400 (1987) - Polaris Indy 600 (1987) - Polaris Long Track (Reverse/Low Range) (1987).
Is this manual suitable for beginners?
Yes, this Polaris manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Snowmobile maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (37.62 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Polaris Snowmobile manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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