Polaris Colt, Charger, Mustang, TX, Indy & Main Series Snowmobile Master 1972–1987 Service Manual (P/N 0801025)
705 Pages • 37.62 MB • Instant, Printable PDF
Polaris Models Covered & Key Technical Specifications
Models: Colt, Charger, Mustang, TX, Indy, Main Series, Gemini, Apollo, Galaxy, Cutlass, Star, Sport, Cobra, Centurion, Starfire, Electra, Custom II, TC
Sub-models / Variants: SS, ATX, ATX Racer, ATX Consumer, Custom II, TX-L, TX-C, S/S 340, RXL, Star Trak, Sprint, Indy 400, Indy 600, Indy 600 SE, Indy 600 LE, Indy Sport, Indy Trail, Indy Cross Country, Long Track
Trade Names: Polaris, Star, SuperStar, Starflame, Silent Star
Model Years: 1972–1987
Serial Numbers: 1967 (2), 1968 (3), 1969 (4), 1970 (5), 1971 (6), 1972 (7), 1973 (8), 1974 (9), 1975 (10), 1976 (02), 1977 (03), 1978 (04), 1979 (05), 1980 (06), 1981 (07), 1982 (08), 1983 (09)
Technical Data:
- Engine displacement range: 175cc to 795cc
- Engine cooling types: Fan Cooled, Free Air, Liquid Cooled
- Drive system types: Torque-O-Matic, Torque-Balance Drive, direct drive automatic V-belt
- Track width: 15", 18", 20"
- Track types: Growser Bar, Rubber Cleated, IDL Involute
- Suspension systems: Power Slide, Equaliberator Slide, Slide Rail, Bogie Wheel, Independent Trailing Arm
- Fuel capacities: 4.5 to 7.0 U.S. Gallons
Polaris Manual Features & Content Preview
- Official Polaris OEM master service publication (P/N 0801025) detailing engine tuning, chassis geometry, and drivetrain configurations
- Covers the complete 1972–1987 Polaris snowmobile lineup, including Colt, Charger, Mustang, TX, Indy, Star, S/S, and Centurion variants
- Spans 705 total pages, featuring a dedicated 141-page section strictly for model identification data and technical reference tables
- Documents the technical evolution of the Polaris fleet from the early Colt series right through the liquid-cooled Indy performance era
Technical Data and Workshop Application
Mechanics and vintage sled rebuilders need precise baselines to keep these older machines on the snow. This master manual delivers exactly that. It consolidates crucial identification criteria like model designations, engine displacements, track configurations, and serial number formatting across the entire 15-year production run. You will find categorized machine dimensions, fuel capacities, and electrical reference values organized by service year. Whether you are verifying a barn find or setting up a clutch, having the factory numbers eliminates the guesswork. Remember that vintage snowmobile maintenance carries inherent physical risks; always verify procedures and specifications against this official OEM data before applying torque or firing up the engine.
Specification Highlights
Engine data is logically cross-referenced by serial prefix. The documentation covers everything from the smaller 175cc single-cylinder units up to the robust 795cc powerplants. Drivetrain metrics are laid out clearly, giving you immediate access to factory sprocket ratios, belt numbers, and chain pitch specs for specific variants. Need standard chassis measurements? Overall length, dry weight, and track surface area are all fully documented alongside the suspension data, which details both traditional slide rail setups and independent trailing arm systems. Based on the original 1983 release (Form 5/82), this remains the definitive technical reference for accurate parts sourcing and workshop planning.
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