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2012-2013 Polaris™ Sportsman 400, 500 ATV manual Preview image 1
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2012-2013 Polaris™ Sportsman 400, 500 ATV manual

Models covered in this manual:

  • 2012 Polaris Sportsman 400 HO
  • 2012 Polaris Sportsman 500 HO
  • 2013 Polaris Sportsman 400 HO
  • 2013 Polaris Sportsman 500 HO

File specifications

File size: 20.99 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.43 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

1. GENERAL

  • Model Number Information
  • Vehicle Identification
  • Specifications
  • Torque Specifications
  • Special Tools
  • Cable & Harness Routing
  • Emission Control System
  • Emission Control Information
  • Labels

2. MAINTENANCE

  • Maintenance Schedule
  • Lubrication
  • Inspections
  • Adjustments
  • Battery Service
  • Spark Plug Service
  • Brake Service
  • Tire Service

3. ENGINE

  • Engine Removal
  • Engine Disassembly
  • Engine Inspection
  • Engine Assembly
  • Engine Installation
  • Cylinder Head/Valve
  • Cylinder/Piston
  • Crankcase

4. FUEL SYSTEMS

  • Fuel Tank
  • Fuel Pump
  • Fuel Injection System
  • Carburetor
  • Throttle Body

5. BODY / SUSPENSION

  • Front Suspension
  • Rear Suspension
  • Frame
  • Body Panels

6. CLUTCH

  • Clutch System
  • Clutch Removal
  • Clutch Inspection
  • Clutch Installation

7. FINAL DRIVE

  • Drive Shaft
  • Drive Chain
  • Final Drive Assembly

8. TRANSMISSION

  • Transmission Removal
  • Transmission Disassembly
  • Transmission Inspection
  • Transmission Assembly
  • Transmission Installation

9. BRAKES

  • Brake System
  • Hydraulic Brakes
  • Brake Inspection
  • Brake Service

10. ELECTRICAL

  • Wiring Diagram
  • Battery
  • Charging System
  • Ignition System
  • Electric Starter
  • Switches
  • Lights
  • Troubleshooting

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