2008 Polaris Ranger RZR 800 Service Manual
Wiring diagrams, specifications, and repair sequences for the 800 EFI RZR. Includes component locations and diagnostic procedures. Ref: PN 9921278
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Models Covered & Key Technical Specifications
Polaris Ranger RZR 800 (2008) Manual: Factory Diagnostics, Maintenance & Repair Manual (2008) Documentation-Framework A Tactical Analytical Briefing Blueprint | Collection.
- Authorized Precision Specs: 102 in. / 259 cm establishes the overall vehicle Length.
- Critical Torque Data: 90 ft. lbs. (122 Nm) signifies the wheel lug nut torque for Aluminum Wheels.
- Operational Volume Data: 4.8 qts. / 4.5 liters defines the system coolant Capacity.
- Fundamental Running Clearance: 1/8” - 1/4” (.3 to .6 cm) denotes the recommended vehicle toe-out Tolerance.
- Specific Heat Tolerance: 180° F (82° C) determines the thermostat open temperature Threshold.
- Maximum Installation Footprint: 77 in. / 196 cm represents the vehicle Wheel Base Configuration.
Manual Description & Preview
Polaris Ranger RZR 800 (2008) Manual: Factory Diagnostics, Maintenance & Repair Manual (2008) Documentation-Framework
Documentation-Type: Service Manual // Diagnostic-Area: Engine, Fuel System, Drivetrain, Body, Steering, Suspension, Final Drive, Clutching // Documentation-Type: Factory Repair Manual
| Specification | Rating | Framework |
|---|---|---|
| Vehicle Length | 102 in. / 259 cm | Chassis Layout |
| Drive Clutch Spider Torque | 200 ft. lbs. (271 Nm) | Drivetrain Balance |
| Engine Displacement | 760cc | Engine Configuration |
| Tire Tread Depth | 1/8" (3 mm) | Suspension Wear Limit |
| Coolant Capacity | 4.8 qts. (4.5 liters) | Cooling System Specification |
| Maximum Vehicle Payload | 740 lbs. (336.4 kg) | Load Capacity |
Repair data is categorized into the following sections:
GENERAL INFORMATION
This section details model identification, VIN, general specifications, and special tools. It includes a comprehensive conversion table for units of measurement and standard torque specifications.
MAINTENANCE
Covers periodic maintenance schedules, general vehicle inspection, and specific procedures for fuel system, engine, transmission, cooling system, final drive, wheels, tires, brakes, and electrical systems.
ENGINE
Provides detailed engine specifications, exploded views, torque patterns, and service procedures for the engine, cooling system, and related components, including disassembly and reassembly.
ELECTRONIC FUEL INJECTION
Details the EFI system, its principal components, operation overview, and specific service procedures for the fuel pump, injectors, sensors, throttle body, and ignition coil.
BODY / STEERING / SUSPENSION
Outlines procedures for body component removal, steering assembly service, wheel hubs, A-arms, stabilizer bars, and shocks/springs, along with decal replacement.
Strategically requiring in-depth coverage, this manual documents torque specifications for critical components like A-arms to ensure proper structural alignment prevention and safe operation.
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