2013 Polaris RZR / RZR S / RZR 4 Service & Repair Manual (P/N 9924125)

• Official Polaris publication (P/N 9924125, copyright 2012) covering the 2013 Ranger RZR, RZR S, and RZR 4 side-by-side models.
• Includes data for EPS, international variants, and the RZR 800 EFI engine configurations (engine series 1204620 and 1204671).
• Features over 100 pages of technical specifications, exploded-view diagrams, torque tables, and maintenance charts.
• Serves as the primary reference for base model and RZR 800 LE drivetrain maintenance intervals and troubleshooting.

Documented Systems and Maintenance Data

The factory documentation provides a complete architectural breakdown of the 800 EFI platform. It outlines precise fluid requirements for the transmission and gearcase, alongside scheduled maintenance intervals for the engine lubrication and cooling systems. You will find thorough chassis inspection protocols, brake system parameters, and steering geometry specs. This covers both standard suspension setups and the upgraded FOX Podium shocks. Working on utility vehicles involves heavy components and high-pressure fuel systems. Always review the included factory safety protocols and depressurize the fuel lines before beginning any chassis or engine teardown. The manual also maps out the electrical system, listing exact fuse ratings, battery charging procedures, and starter/alternator specifications for the entire 2013 lineup.

Specification Highlights

Performance data documents the 760cc displacement engine, running an idle speed of 1250 ± 100 RPM with a maximum operating limit of 6750 RPM. The Bosch M17 EFI system requires a strict fuel pressure of 45 ± 2 psi (310 ± 14 kPa) to function correctly. To rebuild or service the drivetrain, the guide provides exact fluid capacities for AGL and Demand Drive gearboxes, eliminating guesswork. You get detailed torque tables for standard SAE and metric fasteners, such as the crucial 35 ± 4 ft-lbs cylinder head bolt specification. Valve clearance and spring length data help you maintain proper engine timing and internal health during extensive rebuilds.