2013 Polaris RZR / RZR S / RZR 4 Service Manual

This 2013 Polaris RZR / RZR S / RZR 4 Service Manual covers detailed procedures for maintenance, repair, and troubleshooting, including exploded views and torque specifications. Part Number 9924125.

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Document Details

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Document Number / Seller:
32236 / Carol Martinez
File Size:
34.74 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
UTV
Last updated / verified
May 6, 2025

Models Covered & Key Technical Specifications

2013 Polaris RZR / RZR S / RZR 4 Service Manual: Polaris RZR LE 800 S side-by-side utility task vehicle (UTV) manual Technical-Guide

Product-Line: 2013 Polaris RZR / RZR S / RZR 4 UTVs // Engineering-Metrics: 34 MB File Size / English Language / RZR 800 EFI Engine // Product-Line: Service Manual / Downloadable PDF

  • Technical Resolution Data: 760cc H.O. engine displacement establishes the primary power output configuration.
  • Specific Temperature Range: For optimal operation, 175°F (79°C) defines the thermostat closed temperature Framework.
  • Essential Power Rating: 500 Watts @ 3000 RPM -- signifies the alternator's peak output Threshold.
  • Advanced Memory Capacity: The ECU requires 7.0 Vdc for standard operation Logic.
  • Core Speed Performance: Maximum throughput reaches 6750 RPM Parameters.
  • Fundamental Power Capacity: The fuel tank capacity requires 7.25 gal. (27.4 liters) Parameters.

Professional Workshop Service Manual & Technical Specifications

2013 Polaris RZR / RZR S / RZR 4 Service Manual: Polaris RZR LE 800 S side-by-side utility task vehicle (UTV) manual Technical-Guide

Product-Line: 2013 Polaris RZR / RZR S / RZR 4 UTVs // Engineering-Metrics: 34 MB File Size / English Language / RZR 800 EFI Engine // Product-Line: Service Manual / Downloadable PDF

General Specifications Table Metric Value Calibration-Data
Engine Displacement 760cc H.O. Engine Designation Number: 1204670
Max Operating RPM 6750 RPM Engine Idle Speed: 1250 ± 100 RPM
Alternator Output 500 Watts @ 3000 RPM Headlights (LED): Low 27 Watts; High 40 Watts
Fuel Capacity 7.25 gal. (27.4 liters) Requires: 87 Octane (minimum)
Front Travel 12 in. / 30.5 cm Rear Travel: 12 in. / 30.5 cm
Tire Pressure (Front/Rear) 8 psi (55 kPa) Tire Air Pressure (Front/Rear): 8 psi (55 kPa)

Repair procedures are structured around the following primary systems: Engine, Drivetrain, Fuel System, Electrical, Cooling System, and EFI System. The manual thoroughly documents each component's disassembly, inspection, and reassembly, providing crucial torque specifications and detailed diagrams for accurate service. This includes essential information on torque specifications for engine fasteners, as well as general vehicle specifications, ensuring comprehensive coverage for all maintenance and repair needs.

Engine Specifications Overview

This section details critical engine measurements, including bore and stroke, compression ratios, and oil capacities, providing the necessary data for precise engine service.

Drivetrain Lubrication Requirements

Details the specific lubricants and capacities for the transmission, front gearcase, and rear gearcase, emphasizing the importance of using the correct fluids for optimal performance.

Fuel System Component Testing

Covers procedures for testing and replacing key fuel system components like the fuel pump and injectors, ensuring proper fuel delivery for peak engine performance.

Cooling System Pressure Testing

Provides instructions for conducting cooling system pressure tests, crucial for identifying leaks and ensuring the system operates efficiently.

EFI System Component Locations

Illustrates the location of all Electronic Fuel Injection system components, aiding in quick identification and troubleshooting.

Steering Assembly Exploded Views

Offers detailed exploded views of the steering assembly for both EPS and non-EPS models, facilitating component identification and replacement.

This comprehensive manual documents torque specifications for various fasteners throughout the vehicle, including critical engine mounting bolts, brake caliper bolts, and suspension components, to ensure proper assembly and safety.

FAQ

Determine the **specific** torque specifications for engine components. keyboard_arrow_down

216 ± 24 in-lbs (24.5 ± 2.70 Nm) is the torque specification for the Exhaust Manifold bolts, as detailed in the Engine Torque Specifications chart.

What **designated** safety precautions should be followed during brake system service? keyboard_arrow_down

.040" (1 mm) is the friction material wear limit for brake pads, necessitating replacement when worn to this measurement to maintain braking effectiveness.

Check the **critical** lubrication requirements for the transmission and gearcases. keyboard_arrow_down

AGL Plus Gearcase Lubricant is the specified lubricant for the main and transfer gearcases, with capacities of 24 oz. (710 ml) and 14 oz. (414 ml) respectively.

Customer Reviews

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Reviews (4)

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This manual is incredibly detailed and has everything I needed to service my 2013 RZR. The download process was smooth and received my link almost instantly! Highly recommend!
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The download link arrived in my inbox right after purchase. The manual is thorough and clear. Excellent service!
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The maintenance section is a lifesaver! I had a question about my vehicle and emailed support; they responded in no time with helpful advice. Easy download too!
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Rated 4 out of 5 stars