2013 Polaris RZR / RZR S / RZR 4 Service Manual

This 2013 Polaris RZR / RZR S / RZR 4 Service Manual covers detailed procedures for maintenance, repair, and troubleshooting, including exploded views and torque specifications. Part Number 9924125.

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Document Details

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Document Number / Seller:
32236 / Carol Martinez
File Size:
34.74 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
UTV
Last updated / verified
May 6, 2025

Models Covered & Key Technical Specifications

2013 Polaris RZR / RZR S / RZR 4 Service Manual: Polaris RZR LE 800 S side-by-side utility task vehicle (UTV) manual Technical-Guide

Product-Line: 2013 Polaris RZR / RZR S / RZR 4 UTVs // Engineering-Metrics: 34 MB File Size / English Language / RZR 800 EFI Engine // Product-Line: Service Manual / Downloadable PDF

  • Technical Resolution Data: 760cc H.O. engine displacement establishes the primary power output configuration.
  • Specific Temperature Range: For optimal operation, 175°F (79°C) defines the thermostat closed temperature Framework.
  • Essential Power Rating: 500 Watts @ 3000 RPM -- signifies the alternator's peak output Threshold.
  • Advanced Memory Capacity: The ECU requires 7.0 Vdc for standard operation Logic.
  • Core Speed Performance: Maximum throughput reaches 6750 RPM Parameters.
  • Fundamental Power Capacity: The fuel tank capacity requires 7.25 gal. (27.4 liters) Parameters.

Manual Description & Preview

2013 Polaris RZR / RZR S / RZR 4 Service Manual: Polaris RZR LE 800 S side-by-side utility task vehicle (UTV) manual Technical-Guide

Product-Line: 2013 Polaris RZR / RZR S / RZR 4 UTVs // Engineering-Metrics: 34 MB File Size / English Language / RZR 800 EFI Engine // Product-Line: Service Manual / Downloadable PDF

General Specifications Table Metric Value Calibration-Data
Engine Displacement 760cc H.O. Engine Designation Number: 1204670
Max Operating RPM 6750 RPM Engine Idle Speed: 1250 ± 100 RPM
Alternator Output 500 Watts @ 3000 RPM Headlights (LED): Low 27 Watts; High 40 Watts
Fuel Capacity 7.25 gal. (27.4 liters) Requires: 87 Octane (minimum)
Front Travel 12 in. / 30.5 cm Rear Travel: 12 in. / 30.5 cm
Tire Pressure (Front/Rear) 8 psi (55 kPa) Tire Air Pressure (Front/Rear): 8 psi (55 kPa)

Repair procedures are structured around the following primary systems: Engine, Drivetrain, Fuel System, Electrical, Cooling System, and EFI System. The manual thoroughly documents each component's disassembly, inspection, and reassembly, providing crucial torque specifications and detailed diagrams for accurate service. This includes essential information on torque specifications for engine fasteners, as well as general vehicle specifications, ensuring comprehensive coverage for all maintenance and repair needs.

Engine Specifications Overview

This section details critical engine measurements, including bore and stroke, compression ratios, and oil capacities, providing the necessary data for precise engine service.

Drivetrain Lubrication Requirements

Details the specific lubricants and capacities for the transmission, front gearcase, and rear gearcase, emphasizing the importance of using the correct fluids for optimal performance.

Fuel System Component Testing

Covers procedures for testing and replacing key fuel system components like the fuel pump and injectors, ensuring proper fuel delivery for peak engine performance.

Cooling System Pressure Testing

Provides instructions for conducting cooling system pressure tests, crucial for identifying leaks and ensuring the system operates efficiently.

EFI System Component Locations

Illustrates the location of all Electronic Fuel Injection system components, aiding in quick identification and troubleshooting.

Steering Assembly Exploded Views

Offers detailed exploded views of the steering assembly for both EPS and non-EPS models, facilitating component identification and replacement.

This comprehensive manual documents torque specifications for various fasteners throughout the vehicle, including critical engine mounting bolts, brake caliper bolts, and suspension components, to ensure proper assembly and safety.

FAQ

Can I refer to the included conversion tables for unit measurements while working with the technical specifications in the manual? keyboard_arrow_down

Manual includes a dedicated conversion table for various units of measure to assist with interpreting the provided technical specifications.

Which major vehicle systems are covered in the manual, and how are the maintenance intervals organized for these components? keyboard_arrow_down

Manual covers systems such as the engine, drivetrain, cooling system, and electrical components. It organizes maintenance into tables based on service intervals, calendar time, or operating hours.

What information does the manual provide regarding component identification and assembly orientation? keyboard_arrow_down

Document contains diagrams and serial number location guides to help identify specific vehicle and engine components. These visual aids are designed to show where parts are positioned on the chassis and engine assembly. Users can refer to these illustrations when reviewing the maintenance and specification sections.

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