1999-2002 Isuzu 6VE1, 6VD1, 4JX1 Workshop Manual

Isuzu workshop manual covering 1999-2002 6VE1, 6VD1, and 4JX1 engines, detailing maintenance, repair, and diagnostics. Ref: RV99_02-01.E

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Document Details

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Document Number / Seller:
25518 / Jessica Anderson
File Size:
118.75 MB
File Type:
PDF
Language:
English
Pages:
11000+
Printable:
Yes
Category:
Engines (Gasoline)
Last updated / verified
May 12, 2025

Models Covered & Key Technical Specifications

Isuzu 6VE1, 6VD1, 4JX1 Engines (1999-2002) Workshop Manual

Isuzu 6VE1, 6VD1, 4JX1 (1999-2002) (RV99_02-01.E) | Gasoline Engine Library.

  • Documented Output Performance: 3,700 Kcal./hr. is configured at the maximum airflow capacity Specification.
  • Technical Linear Velocity: 7,000 rpm limits the maximum rotational speed for the 6VD1/6VE1 engines Baseline.
  • Universal Gross Dimensions: 64 mm (2.52 in.) is set to the rotor diameter for DKV-14D compressors Requirements.
  • Core Rotational Force: 147 cc (4.1 Imp fl oz) produces the displacement volume for 4JG2/4JX1 compressors Threshold.
  • Rated Play Limits: 12 Volts D.C. represents the rated voltage for magnetic clutches Mapping.
  • Principal Burn-in Temperature: The compressor operation stops at 160°C (320°F) when refrigerant is insufficient Configuration.

Professional Workshop Service Manual & Technical Specifications

Isuzu 6VE1, 6VD1, 4JX1 Engines (1999-2002) Workshop Manual: Isuzu 6VE1, 6VD1, 4JX1 Engines (1999-2002) OEM-Documentation

Year-Coverage: 1999-2002 // System-Identifier: Engine / Gasoline Logic // Year-Coverage: 1999-2002.

Isuzu 6VE1, 6VD1, 4JX1 Engine Service Manual: Isuzu 6VE1, 6VD1, 4JX1 Engines (1999-2002) OEM-Documentation

Year-Coverage: 1999-2002 // System-Identifier: Engine / Gasoline Logic // Year-Coverage: 1999-2002.

Specification Parameters Framework
Engine Oil Interval Every 5,000 km (3,000 miles) Maintenance Schedule
Timing Belt Replacement Every 165,000 km (100,000 miles) Service Interval
Spark Plugs (Leaded Fuel) Inspect every 100,000 km (60,000 miles) Component Maintenance
Air Cleaner Element Inspect every 5,000 km (3,000 miles) System Maintenance
Brake Fluid Replace every 20,000 km (12,000 miles) Service Interval
Differential Gear Oil Inspect every 5,000 km (3,000 miles) Component Maintenance

Providing a structural breakdown of the maintenance and repair procedures for Isuzu 6VE1, 6VD1, and 4JX1 engines. This manual meticulously documents diagnostic routines and component-specific repair instructions. It details procedures for the engine mechanical systems, cooling, fuel, and electrical systems, including ignition, starting, and charging.

Engine Mechanical Systems

Thorough documentation covers engine disassembly, assembly, and component inspection. It outlines procedures for maintaining engine lubrication and cooling systems.

Fuel and Electrical Systems

This section details the fuel system, including the fuel filter and fuel tank, as well as the engine's electrical components such as the ignition, starting, and charging systems. It also covers engine driveability and emissions.

Power Train and Chassis Systems

The manual provides detailed instructions for manual and automatic transmissions, propeller shafts, front and rear axles, steering systems, and service brakes. It includes procedures for checking and maintaining these critical systems.

This manual documents torque specifications for various components to ensure proper corrosion joint prevention and optimal system performance. It covers the entire range of Isuzu 6VE1, 6VD1, and 4JX1 engines from 1999 to 2002.

FAQ

Calculate the **precise** pressure specifications for the A/C system. keyboard_arrow_down

147 – 294 kPa (1.5 – 3.0 / 21 – 43 PSI) for the low-pressure side and 1373 – 1863 kPa (14 – 19 / 199 – 270 PSI) for the high-pressure side are the normal pressure ranges when checking the refrigerant system.

What values **proper** assembly sequence should be followed for the compressor? keyboard_arrow_down

7,000 rpm (up to 8,400) is the maximum speed for the DKV-14D compressor, with a clockwise direction of rotation (Front-side view).

Assess the **standard** service interval parameters for the timing belt. keyboard_arrow_down

165,000 km (100,000 miles) is the recommended interval for timing belt replacement, as indicated in the maintenance schedule.

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This manual is incredibly detailed and easy to follow. The troubleshooting guides have saved me so much time on repairs! Plus, the download process was seamless, and I received the link almost immediately after purchase. Highly recommend!