2012-2013 Polaris Phoenix 200 Service Manual

Complete service and maintenance manual for the 2012-2013 Polaris Phoenix 200, covering all systems and components with detailed procedures and diagrams. Publication PN 9923979.

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Document Details

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Document Number / Seller:
32221 / Mark Jackson
File Size:
8.15 MB
File Type:
PDF
Language:
English
Pages:
227
Printable:
Yes
Category:
ATV
Last updated / verified
Feb 5, 2025

Models Covered & Key Technical Specifications

Polaris Phoenix 200 Service Manual (2012-2013)

  • General Specifications: Covers overall vehicle dimensions and capacities.
  • Engine Torque Specifications: Details all critical torque values for engine components.
  • Drive Clutch Specifications: Outlines specifications for the drive clutch assembly.
  • Brake System Specifications: Includes service limits for brake pads and discs.
  • CVT System Specifications: Provides maintenance intervals and procedures for the CVT.
  • Ignition System Testing: Details diagnostic steps for the ignition system.

Professional Workshop Service Manual & Technical Specifications

Definitive Installation Assembly Manual: Polaris Phoenix 200 - Factory Service & Maintenance Manual (2012-2013) Specification-Set

Serial-Range: 2012-2013 // Engineering-Base: ATV / ES20PFE Logic // Assembly-Group: Phoenix 200. Logic

Coverage is segmented into

General Information

Details on model number designations, VIN, and general specifications.

Maintenance

Covers periodic maintenance, lubrication, and specific component servicing.

Engine

Includes engine service data, disassembly, and reassembly procedures.

Final Drive

Information on front and rear hub service, swing arm, and gearcase procedures.

Brakes

Details front and rear brake system maintenance, including pad and disc replacement.

Torque specifications for various components are documented to ensure proper thread engagement security.

This manual details procedures for various systems including the engine, brakes, and drivetrain, providing all necessary information for effective maintenance and repair.

FAQ

What **documented** safety precautions are included for engine removal? keyboard_arrow_down

11 critical steps are outlined for engine removal, starting with cleaning the work area and disconnecting battery cables, and including specific instructions for removing components like the seat and fuel tank.

Confirm the **precise** lubrication requirements for the engine oil. keyboard_arrow_down

1.26 U.S. Quarts (1.2L) of Polaris Performance Synthetic (PS-4) Extreme Duty oil is specified, with continuous oil flow at Idle RPM as the oil pressure specification.

What **tools** are necessary for proper testing parameters of the ignition system? keyboard_arrow_down

Special tools for ignition system testing include a Battery Conductance Analyzer (PV-50296 / MDX-610P), Fluke™77 Digital Multimeter (PV-43568), Battery Hydrometer (2870836), Timing Light (2870630), and Tachometer (8712100 or 8712500).

Identify the **standard** diagnostic procedures for brake noise. keyboard_arrow_down

Diagnostic procedures for brake noise include checking for dirt/dust on pads/disc, improper adjustment, master cylinder issues, caliper piston issues, and operator error, with remedies like cleaning and adjusting specific components.

What **procedures** are necessary for fluid capacity requirements related to brake bleeding? keyboard_arrow_down

Brake fluid should be filled to the MAX fill line on the reservoir, ensuring the sight glass looks dark; if clear, the fluid level is too low. For bleeding, maintain at least 1/2" (1.27 cm) of brake fluid in the reservoir to prevent air entry.

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Reviews (3)

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New
The service manual is incredibly detailed and user-friendly. I appreciated the prompt email support when I had questions about the download process. Perfect for both newbies and seasoned mechanics!
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New
Rated 4 out of 5 stars
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New
This manual is a must-have for anyone owning a Polaris Phoenix 200. Downloading was seamless, and I received the link quickly via email. Highly recommend!