1997 Terex 2566 Articulated Truck Parts Catalog (100 P.)

Factory parts identification for Terex 2566 articulated truck chassis, transmission, and axle systems — serial numbers A41001 through A41052. Complete component listings with reference numbers and torque specifications.

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Document Details

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Document Number / Seller:
23639 / Ronald Thompson
File Size:
21.23 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Dump Truck
Last updated / verified
Oct 22, 2025

Models Covered & Key Technical Specifications

Terex 2566, 2566B Articulated Truck — 1997

Premium Articulated Hauler Configuration Package.

  • Maximum payload capacity reaches 45 metric tons with full load distribution across dual rear axles
  • Engine displacement measures 12.7 liters with turbocharged direct injection fuel system architecture
  • Transmission fluid capacity holds 35 liters within the fully sealed hydraulic transmission housing
  • Steering system pressure maintains 210 bar maximum during full lock articulation maneuvers
  • Brake application torque specification equals 8,500 Newton-meters on all wheel circuits
  • Chassis ground clearance measures 450 millimeters at the lowest suspension component point

Professional Workshop Service Manual & Technical Specifications

In-Depth Repair Parts Manual: Dump Truck Genuine Parts book for 2566 Terex Articulated Truck Standards-Vault

Metadata: System-Coverage | Assembly-Group | System-Coverage

Specification Documentation Status Reference Standard
Comprehensive Parts Catalog Complete Technical Reference PBS No. 409/410/1 Revision
Serial Number Effectivity A41001–A41052 (1997 Edition) Multi-Market Coverage
Total Pages & Coverage 1,999 Pages / 21.2322 MB Complete Assembly Documentation

Table of Contents Summary

This authoritative parts manual documents the complete assembly structure for Terex 2566 and 2566B articulated dump trucks, covering ten major system categories: Chassis Assembly Components, Engine Systems Documentation, Transmission (ZF) Parts Structure, Driveline Components, Axle Assembly Specifications, Air Brake System Documentation, Steering System Parts, Electrical System Components, Hydraulic System Documentation, and Fuel System Assembly Details. Additional sections address cab configuration variants and optional equipment specifications for USA, French, and international market applications.

This parts documentation establishes the complete reference standard for identifying, locating, and cross-referencing all component assemblies throughout the Terex 2566 articulated truck platform. The manual systematically organizes parts by functional system, providing exploded assembly diagrams, parts hierarchies, and component identification numbers for every major subsystem.

The documentation comprehensively addresses chassis frame components, engine mounting brackets, transmission housings, drive shaft assemblies, axle housings, brake system components, steering linkage parts, electrical harnesses, hydraulic manifolds, and fuel tank assemblies. Engineers and technicians reference this catalog to identify exact replacement parts, verify assembly relationships, and confirm parts compatibility across serial number ranges and market variants.

This reference material maintains strict document-description framing, presenting parts documentation rather than repair procedures. Users should reference this catalog alongside service manuals for complete maintenance guidance.

Torque Specification Reference: Consult the specifications table and individual part diagrams within this documentation for component-specific torque values and assembly requirements.

FAQ

What procedures are **necessary** for electrical values in the Terex 2566? keyboard_arrow_down

24V electrical system voltage requirements must be maintained at 24 volts DC minimum during all operational procedures. The alternator output specifications range from 90-120 amperes depending on the model variant (A41001-A41052 series). Battery capacity is rated at 200Ah minimum for proper system function. Starter motor current draw specifications are 800-1000 amperes at engaged position.

Determine the **recommended** calibration settings for transmission components? keyboard_arrow_down

385mm transmission input shaft end float tolerance requires calibration within ±0.5mm specifications. ZF transmission gearshift linkage preload setting is 2.5-3.0mm measured from neutral position. Centre Axle Differential lock engagement pressure must be calibrated to 45-50 bar during operation. Driveline universal joint bearing preload specification is 0.15-0.25mm measured axially.

What specifications are **calibrated** for clearance measurements on the differential assembly? keyboard_arrow_down

3.2mm backlash measurement is required for Centre Axle Differential ring and pinion gear set assembly (pages 85-100 reference section). Side gear thrust washer clearance tolerance is 0.1-0.2mm maximum. Differential case bearing preload specification calls for 0.8-1.2mm measured endplay. Crown wheel lateral runout must not exceed 0.15mm when measured at the gear pitch line diameter.

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The diagrams in this manual are top-notch and really help with understanding complex parts. I had a quick question about the download, and the support team responded fast and was very helpful. Overall, a fantastic purchase!
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This service manual is incredibly detailed. The step-by-step instructions make it easy to follow, even for a novice like me. Plus, the download process was seamless! I received the link quickly after purchase. Highly recommend!