Terex 2566 Articulated Truck 1997 Parts Catalog (P/N 409/410/2, 474/475/2)
1,960 Pages • 21.23 MB • Instant, Printable PDF
Terex Models Covered & Key Technical Specifications
Model: 2566
Serial Numbers: A41001–A41052
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Engine displacement: 12.7 liters
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Transmission fluid capacity: 35 liters
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Steering system pressure: 210 bar
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Brake application torque: 8,500 Nm
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Chassis ground clearance: 450 mm
Terex Manual Features & Content Preview
This 1,960-page PDF combines five factory parts books published by Terex Equipment Limited for the 2566 and 2566B articulated trucks, with hundreds of serial- and option-specific illustrated parts forms. It is suited to parts personnel and experienced mechanics who can match the truck's serial number and fitted options to the correct parts form before ordering components or planning a repair.
- Five OEM publications: P/N 15267459 (302 pages, February 28, 1997), P/N 15267821 (418 pages, March 3, 1997), P/N 15267822 (382 pages, March 3, 1997), P/N 15267832 (408 pages, February 24, 1997), and P/N 15268905 (450 pages, February 24, 1997).
- Serial-specific model coverage: KHD/Deutz-powered 2566 trucks A41001-A41052 and A4211001-A4211146; Cummins-powered 2566 trucks A4471001-A4471064; and Cummins LT-10-C250-powered 2566B trucks A4731001-A4731307, divided between two books at A4731121.
- ZF transmission and driveline plates cover mountings, shift controls, torque converters, the KV + K1, KR + K2, and K4 + K3 clutch assemblies, PTO drives, layshaft gearing, differentials, and drivelines. The 2566B sections identify the applicable 6WG200 Powershift, Automatic, Jacobs Brake, and Retarder combinations.
- Axle, steering, and brake coverage reaches front, center, and rear axle groups, planetary gearing, suspension, wheel and rim assemblies, and axle and parking brakes. Separate forms identify air-brake valves and pressure converters as well as steering cylinders, pumps, accumulators, and relief valves.
- Hydraulic, electrical, and cab sections identify body-hoist hydraulics, tanks, pumps, control valves, and linkage. Other plates cover cable harnesses and connectors, lighting and alarms, instruments, HVAC, cab pressurization, glass, seats, and mountings.
- Tractor, trailer, and option books separate chassis and articulation parts from body/bowl, tailgate, spillguard, wear-plate, rock-guard, and exhaust-heated-body equipment. Standard, optional, special-option, USA, and French content is divided into its own tables where applicable.
Serial Breaks That Matter for Parts Selection
The tables of contents assign individual parts forms by serial effectivity rather than treating every 2566 as the same build. In P/N 15267459, the front suspension, tractor air lines, and steering cylinder change at A41031. P/N 15267821 changes the axle forms at A4211053 and uses three cab forms across breaks at A4211041 and A4211133. In the later 2566B coverage, trailer chassis and rear-axle suspension change at A4731229, while engine mounting, air-cleaner piping, and electrical harness forms change at A4731260. Terex instructs users to quote the unit serial number on parts orders.
Illustrated Parts-Form Detail
Most numbered forms pair an illustrated plate with a list showing the item reference, OEM part number, description, and required quantity. Indentation identifies components supplied within an assembly or subassembly. Representative plates include ZF Transmission Breakdown, Articulation & Oscillation Pivot, Front Axle Planetary Gearing, Rear Axle Differential, Electrical Cables and Harness - Frame & Engine, and Body/Bowl Cylinder. Terex states that the illustrations are typical reference views and may not show exact part details, so final part selection must follow the serial-effective list.
Scope Limits and Parts-Book Cautions
This set is an illustrated parts catalog, not a service or repair manual. It does not provide step-by-step removal, installation, overhaul, troubleshooting, pressure-testing, calibration, or adjustment procedures. Torque tables, fluid capacities, operating specifications, and electrical or hydraulic circuit schematics are also outside its scope.
The Cummins-powered books explicitly omit internal engine illustrations and engine part numbers; Terex directs users to a separate Cummins engine parts book. The KHD/Deutz books cover engine installation-related items such as mounting, air-cleaner, exhaust, fuel, and accelerator components, while their ordering page directs Deutz spare-parts orders to a separate process. Hydraulic-cylinder form 14-07-298 points to Service Bulletin B699 for assembly/disassembly and special-tool details; that repair information is not reproduced here.
The wheel and tire forms warn against intermixing rim-base components from different manufacturers, which can create an incompatible wheel assembly. Before hands-on repair work, isolate the machine, relieve stored hydraulic pressure, and secure the articulation joint in accordance with the applicable service instructions.
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