2000–2010 Terex TX750 / TX760 / TX860 Synchro Shuttle Loader Backhoe Parts Catalog (P/N 6199036M1)
500 Pages • Printable PDF • 36.64 MB • Download
Terex Models Covered & Key Technical Specifications
Models: TX750, TX760, TX860
Sub-models / Variants: 2WD (gearbox assembly P/N 6106639M91), 4WD (gearbox assembly P/N 6106640M91), Synchro Shuttle, Extendahoe, Centremount, Sideshift
Model Years: 2000–2010 (2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010)
Serial Numbers: Component-specific breaks: AH31268/AH31330 piston, piston-ring and cylinder-head parts — up to U608300W / from U608301W; AH31268 fuel pipes — up to U679765Y / from U679766Y; air-conditioning units — up to H10015271 / from H10015271 (USA: up to H10015729 / from H10015729); ACC025 front-fender supports and mounts — up to H10015201 / from H10015202.
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Engine Variants: Naturally aspirated (AS31445); turbocharged (AH31268, AH31330, AQ31424, AQ31425).
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Bucket Capacity: 1.0 or 1.2 cubic meters (standard and 7-in-1 loader buckets); fork-compatible standard bucket: 1.0 cubic meter for TX750/TX760/TX860, 1.2 cubic meters for TX860 only.
Terex Manual Features & Content Preview
This Terex parts catalog, P/N 6199036M1, issued January 2002, covers the 2000–2010 TX750, TX760, and TX860 Synchro Shuttle loader backhoes.
Section Bookmarks and Partial Text Search
Finding entries and reading drawings: Parts-list entries are partly searchable, but many headings and index entries do not return normal keyword matches. Embedded bookmarks open the numbered system sections. Smaller illustration callouts and parts-list text benefit from zooming.
Supplied as one printable 500-page PDF in English, French, and Spanish, including one cover page, one section overview, and eight blank pages.
Powertrain, Hydraulics, and Attachment Parts
The following selected contents outline the main coverage; additional entries include front-counterweight kits and service-tool kits.
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Engine components: Exploded views and parts lists for cylinder blocks, pistons, crankshafts, cylinder heads, fuel injection pumps, turbochargers, and cooling components.
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Transmission and axles: Separate drivetrain illustrations identify torque converters, clutch packs, shafts, differentials, planetary gears, wheel hubs, and transmission overhaul-kit contents.
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Hydraulic assemblies: Tandem-pump, loader-control valve, backhoe-control valve, reservoir, and cylinder breakdowns identify complete assemblies and their listed service parts.
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Loader and backhoe equipment: Standard and Extendahoe dippersticks, Centremount and Sideshift arrangements, quick hitches, bucket linkages, and 7-in-1 loader buckets.
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Cab and ROPS: Frame, glazing, doors, seating, heater, air-conditioning, console, and bodywork illustrations support configuration-specific component identification.
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Electrical components: Harness layouts, fuse and relay board views, alternator breakdowns, batteries, and lighting assemblies provide illustrated parts references.
Suited to technicians, parts-counter staff, and experienced owners who can match illustrated assemblies and build identifiers to the machine.
Parts Lookup and Repair Planning
Accurately identifying factory components is the starting point for planning a repair. The catalog organizes parts into fifteen numbered sections, supported by pictorial and alphabetical indexes and separate FERMEC and proprietary numerical indexes.
Illustration references, quantities, and assembly cross-references connect each drawing to its parts list. That structure helps you identify related seals, hardware, and subassemblies when preparing a parts order.
The general information explains assembly references, alternative parts, and quantity symbols. An “X” quantity means “as required,” rather than a fixed number of pieces.
Scope: Exploded views show component relationships; they do not provide step-by-step overhaul, diagnostic testing, or adjustment procedures. Have a qualified technician perform active repairs or heavy maintenance using the appropriate service instructions.
Engine Builds and Synchro Shuttle Assemblies
Separate engine sections distinguish AH31268/AH31330 builds from AS31445/AQ31424/AQ31425 applications. Cylinder-head, fuel-system, and turbocharger entries must be matched to the applicable engine build and parts-list notes.
Input-shaft, reverse-idler, main-shaft, and output-shaft drawings identify internal transmission components. The overhaul-kit pages distinguish clutch-pack, sealing, and related kit contents rather than describing an overhaul procedure.
Axle illustrations extend to differential-lock components, epicyclic reduction gears, brake hardware, and wheel hubs. Separate front-axle entries distinguish driven and non-driven configurations.
Hydraulic Routing and Attachment Configurations
Backhoe-control valve lists identify relief-valve assemblies and seal kits. Cylinder drawings separate rods, pistons, glands, seals, and retaining components for the illustrated applications.
Hydraulic hose-and-pipe layouts distinguish standard and extendable dipper arrangements, with separate quick-attach and auxiliary-hydraulic configurations. These are component-routing illustrations for parts identification rather than hydraulic troubleshooting flowcharts.
Cab Equipment and Electrical Layouts
Cab and chassis assembly drawings identify mounting hardware alongside the larger structures. Air-conditioning assembly 6108644M91 is shown as a complete unit without an internal parts breakdown.
Electrical coverage includes a top view of the side-console fuse and relay board and illustrated chassis-harness arrangements. These locate cataloged components; they are not wiring schematics or circuit-diagnosis instructions.
The literature and decal section identifies replacement warning and instruction labels. The catalog’s safety note also calls for ordering the appropriate safety decals when replacing components that originally carried them.
Selected Piston and Ring Sizes
For the AS31445 engine, the pistons-and-crankshaft list distinguishes standard piston assemblies from +0.50 mm (U5LP0058B) and +1.0 mm (U5LP0058D) oversizes.
Corresponding piston-ring sets are listed as U4181A046 and U4181A047. These are parts-selection sizes, not cylinder wear limits or machining instructions.
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