Perkins New 1000 Series Workshop Manual - 4 and 8 Cylinder Diesel Engines
Comprehensive 290-page Perkins Diesel Engine Workshop Manual covering AJ, AK, AM, AP, AQ, YG, YH, YK models. Includes all diagnostics, service, and parts information.
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Sample pages from the Perkins New 1000 Series Workshop Manual - 4 and 8 Cylinder Diesel Engines manual
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Perkins Models Covered & Key Technical Specifications
Models: Perkins New 1000 Series (AJ, AK, AM, AP, AQ, AR, AS, YG, YH, YK)
Sub-models / Variants: 4 cylinder naturally aspirated, 4 cylinder turbocharged, 4 cylinder turbocharged and intercooled, 4 cylinder naturally aspirated with belt driven coolant pump, 4 cylinder turbocharged with belt driven coolant pump, 4 cylinder naturally aspirated with 103 mm cylinder bore, 4 cylinder naturally aspirated with belt driven coolant pump and 103 mm cylinder bore, 6 cylinder naturally aspirated, 6 cylinder turbocharged, 6 cylinder turbocharged and intercooled
Build Years: 2000
Serial Numbers: AJ, AK, AM, AP, AQ, AR, AS, YG, YH, YK
Technical Data:
- Engine Configuration: 4 cylinder and 6 cylinder, in-line, four-stroke
- Combustion System: Direct injection
- Cylinder Bore: 100 mm (3.937 in), 103 mm (4.055 in)
- Stroke: 127 mm (5.00 in)
- Compression Ratio: 17.25:1, 18.5:1
- Cubic Capacity: 4 liters (243 in³), 4.23 liters (258 in³), 6 liters (365 in³)
- Lubricating Oil Pressure: 280 kPa (40 lbf/in²) 2.5 kgf/cm², 207 kPa (30 lbf/in²) 2.1 kgf/cm²
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Perkins New 1000 Series Workshop Manual Overview
- Covers Perkins New 1000 Series diesel engines including AJ through AS and YG through YK variants, spanning 4 and 6 cylinder configurations for industrial and agricultural use
- Official publication TPD 1350, issue 3, published March 2000
- Contains 260 exploded-view diagrams, 38 torque specification tables, and 14 technical diagnostic flow charts
- Delivered as a direct download the moment payment clears
- No DRM restrictions on the print function
- This issue 3 edition documents all core engine assemblies and clearance specifications required for 100 mm and 103 mm bore variants
Engine Service Coverage
The Perkins New 1000 Series workshop publication provides structural and maintenance data across 25 dedicated chapters. Technical scope spans cylinder head assembly, piston and connecting rod mechanics, crankshaft internals, timing case and drive configuration, and cylinder block maintenance. The manual further details aspiration, lubrication, fuel injection systems, cooling, electrical equipment, and auxiliary components.
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Specifications are provided for routine engine overhaul including valve clearance settings of 0.20 mm for inlet and 0.45 mm for exhaust. The manual contains specific tightening data for main bearings at 265 Nm and connecting rod nuts at 125 Nm. Cylinder head bolt torque is documented at a primary value of 110 Nm, supported by multi-stage angle-tightening procedures. Fluid capacities and pressure thresholds, such as the 280 kPa lubricating oil pressure, are indexed for quick reference alongside sensor diagnostic parameters. An official 290-page Perkins OEM workshop manual covering the 2000 series diesel engines, providing engine, chassis, and cooling specifications for the AJ through YK engine range.
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