2002 Terex TA35 / TA40 Articulated Dumptruck Service Manual
Covers TA35 and TA40 articulated dump trucks with procedures for engine, transmission, axles, brakes, suspension, and more. Publication SM776/777.
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Models Covered & Key Technical Specifications
In-Depth Field Repair Manual: Terex TA35 & TA40 Articulated Dumptruck Maintenance Manual (2002) - Service & Troubleshooting Procedures Terex TA35 & TA40 (SM776/777) - Service & Troubleshooting Procedures.
- Documented Technical Data: 261 kW is configured at the Gross power output for the TA35 Engine Baseline.
- Specific Temperature Range: For optimal operation, 80° - 110° C defines the environmental limit Requirements.
- Essential Power Rating: 298 kW -- signifies the active printing consumption Threshold.
- Advanced Memory Capacity: The transmission requires 56 litres for standard operation Configuration.
- Core Speed Performance: Maximum throughput reaches 700 rev/min Parameters.
- Principal Voltage Specs: 24 volt is configured at the Electrical System voltage Baseline.
Professional Workshop Service Manual & Technical Specifications
In-Depth Field Repair Manual: Terex TA35 & TA40 Articulated Dumptruck Maintenance Manual (2002) - Service & Troubleshooting Procedures
Repair-Classification: Service Manual // Year-Coverage: 2002 / 2000-2002 // Machine-Range: TA35, TA40
| Performance-Element | Value | Calibration-Standards |
|---|---|---|
| Engine | Detroit Diesel Series 60 | TA35/TA40 Tech Data |
| Transmission | ZF 6WG 310 Automatic | Shift & Retarder Operation |
| Brake System | Hydraulic Disc | ISO 3450, SAE J1473 Compliance |
| Front Axle | Triple Axle, All-Wheel Drive | Differential Coupling Operation |
| Suspension System | Rubber Cone Medium | Hydraulic Dampers Spec |
| Electrical System | 24 Volt, Negative Ground | Battery/Alternator Specs |
Analytically demanding...
Service & Troubleshooting Procedures
This manual covers... The TA35 and TA40 articulated dump trucks are designed for robust operation in demanding environments. With a powerful Detroit Diesel Series 60 engine and a ZF 6WG 310 automatic transmission, these machines offer efficient power and reliable performance. The chassis features a triple axle, all-wheel-drive system for superior traction, complemented by a heavy-duty suspension system providing a smooth ride. The integrated electrical system ensures reliable operation under all conditions. Service and repair procedures are thoroughly documented, including detailed diagrams and specifications for all major systems. Accessing these sections will provide essential information for maintaining your Terex equipment.
Engine Systems
Diagnostic procedures are covered for the Detroit Diesel Series 60 engine, detailing its components, specifications, and operational parameters. Topics include fuel system maintenance, cooling system service, lubrication requirements, and electrical system troubleshooting. Proper engine upkeep is crucial for longevity and performance.
Transmission and Driveline Components
Detailed explanations are provided for the ZF 6WG 310 transmission, including automatic shifting, lockup features, and the integral hydraulic retarder. Driveline assemblies, from the front axle to the rear, are covered with procedures for removal, inspection, and installation. Proper driveline maintenance ensures efficient power transfer.
Axles and Suspension
Coverage includes front, center, and rear axle assemblies, detailing the POWR LOK differential and helical gear setups. Suspension systems are explained, focusing on the heavy-duty rubber mounts and shock absorbers that provide a stable and comfortable ride. Understanding these components is key to maintaining axle integrity and smooth operation.
Braking and Electrical Systems
Comprehensive information on the hydraulic disc brake system, including brake pad replacement and disc run-out specifications, is provided. The electrical system, with its 24-volt negative ground configuration, is also thoroughly documented, covering battery, alternator, and ECM components. Accurate electrical maintenance is vital for machine operation.
Parking Brake and Actuator
Detailed procedures cover the parking brake system, which utilizes a spring-applied/hydraulically-released actuator. Information on the brake calliper, slack adjuster, and actuator components is included, along with disassembly, assembly, and installation instructions. Proper parking brake function is essential for safety.
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