2002 Terex TA35 / TA40 Articulated Dumptruck Service Manual

In-Depth Field Repair Manual: Terex TA35 & TA40 Articulated Dumptruck Maintenance Manual (2002) - Service & Troubleshooting Procedures

Repair-Classification: Service Manual // Year-Coverage: 2002 / 2000-2002 // Machine-Range: TA35, TA40

Analytically demanding...

Service & Troubleshooting Procedures

This manual covers... The TA35 and TA40 articulated dump trucks are designed for robust operation in demanding environments. With a powerful Detroit Diesel Series 60 engine and a ZF 6WG 310 automatic transmission, these machines offer efficient power and reliable performance. The chassis features a triple axle, all-wheel-drive system for superior traction, complemented by a heavy-duty suspension system providing a smooth ride. The integrated electrical system ensures reliable operation under all conditions. Service and repair procedures are thoroughly documented, including detailed diagrams and specifications for all major systems. Accessing these sections will provide essential information for maintaining your Terex equipment.

Engine Systems

Diagnostic procedures are covered for the Detroit Diesel Series 60 engine, detailing its components, specifications, and operational parameters. Topics include fuel system maintenance, cooling system service, lubrication requirements, and electrical system troubleshooting. Proper engine upkeep is crucial for longevity and performance.

Transmission and Driveline Components

Detailed explanations are provided for the ZF 6WG 310 transmission, including automatic shifting, lockup features, and the integral hydraulic retarder. Driveline assemblies, from the front axle to the rear, are covered with procedures for removal, inspection, and installation. Proper driveline maintenance ensures efficient power transfer.

Axles and Suspension

Coverage includes front, center, and rear axle assemblies, detailing the POWR LOK differential and helical gear setups. Suspension systems are explained, focusing on the heavy-duty rubber mounts and shock absorbers that provide a stable and comfortable ride. Understanding these components is key to maintaining axle integrity and smooth operation.

Braking and Electrical Systems

Comprehensive information on the hydraulic disc brake system, including brake pad replacement and disc run-out specifications, is provided. The electrical system, with its 24-volt negative ground configuration, is also thoroughly documented, covering battery, alternator, and ECM components. Accurate electrical maintenance is vital for machine operation.

Parking Brake and Actuator

Detailed procedures cover the parking brake system, which utilizes a spring-applied/hydraulically-released actuator. Information on the brake calliper, slack adjuster, and actuator components is included, along with disassembly, assembly, and installation instructions. Proper parking brake function is essential for safety.