2002 Terex TA35 / TA40 Articulated Dumptruck Service Manual

2002 Terex TA35 and TA40 Maintenance Documentation

• Covers the 2002 Terex TA35 and Terex TA40 Articulated Dumptruck range with Detroit Diesel Series 60 engine and ZF 6WG 310 transmission
• Original OEM publication SM776/777, issued October 2002
• Contains 488 pages of technical detail including 18 component-specific exploded-view diagrams, 4 electrical circuit schematics, and 6 torque-specification tables
• Accessible from your device as soon as the order is placed
• Suitable for printing individual sections for shop-floor use
• This 2002 edition serves as the master reference for both the 35-ton and 40-ton articulated haulers, documenting the transition to DDEC electronic control systems

Component and System Documentation

The 2002 Terex TA35 and TA40 service manual provides structured technical data covering the entire machine architecture. Key sections document the front and rear frame chassis construction, including articulation and oscillation pivot servicing, and the cooling system configurations for the Series 60 engine. The publication details the complex hydraulic circuits governing the steering, body hoists, and braking systems, including the integration of the hydraulic retarder within the ZF transmission assembly. Coverage extends to the hood, cowl, and cab mounting systems, ensuring accurate reassembly during major overhaul work.

Specification and Reference Data

Technical data is provided through comprehensive reference tables detailing fluid capacities, operational pressures, and fastener torque values. Hydraulic system pressures are documented at 172 bar (2,500 lbf/in²) for steering and body circuits, while transmission pressures are broken down by clutch-engagement solenoid for specific troubleshooting. Engine performance parameters include maximum torque ratings of 1,830 Nm for the TA35 and 1,966 Nm for the TA40. The cooling system capacity for both units is specified at 54 liters. Cylinder head bolt torque values are provided in the engine assembly section for technical reference. Torque settings for articulation pivot fasteners are clearly listed, with primary pin nuts specified at 1,425 Nm.

Reference only — always consult a certified technician before performing service on this equipment. An official 488-page Terex OEM service manual covering the 2002 TA35 and TA40 articulated dump truck, documenting engine, drivetrain, electrical, and hydraulic system specifications for the heavy-duty hauler range.