2002 Terex TA35 / TA40 Articulated Dumptruck Service Manual

Covers TA35 and TA40 articulated dump trucks with procedures for engine, transmission, axles, brakes, suspension, and more. Publication SM776/777.

4.7starstarstarstarstar_half(3)
★ BEST PRICE
visibility Preview Available
Terex 2002 Terex TA35 / TA40 Articulated Dumptruck Service Manual manual page preview - page 1 of 488

Sample pages from the 2002 Terex TA35 / TA40 Articulated Dumptruck Service Manual manual

Terex 2002 Terex TA35 / TA40 Articulated Dumptruck Service Manual manual preview page 1 - thumbnail
Terex 2002 Terex TA35 / TA40 Articulated Dumptruck Service Manual manual preview page 3 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$30.00 (incl. VAT) Instant Download / No Shipping Fees
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
27290 / Dorothy Rodriguez
File Size:
5.35 MB
File Type:
PDF
Language:
English
Pages:
488
Printable:
Yes
Category:
Dump Truck
Last updated / verified
Jan 14, 2026

Models Covered & Key Technical Specifications

In-Depth Field Repair Manual: Terex TA35 & TA40 Articulated Dumptruck Maintenance Manual (2002) - Service & Troubleshooting Procedures Terex TA35 & TA40 (SM776/777) - Service & Troubleshooting Procedures.

  • Documented Technical Data: 261 kW is configured at the Gross power output for the TA35 Engine Baseline.
  • Specific Temperature Range: For optimal operation, 80° - 110° C defines the environmental limit Requirements.
  • Essential Power Rating: 298 kW -- signifies the active printing consumption Threshold.
  • Advanced Memory Capacity: The transmission requires 56 litres for standard operation Configuration.
  • Core Speed Performance: Maximum throughput reaches 700 rev/min Parameters.
  • Principal Voltage Specs: 24 volt is configured at the Electrical System voltage Baseline.

Professional Workshop Service Manual & Technical Specifications

In-Depth Field Repair Manual: Terex TA35 & TA40 Articulated Dumptruck Maintenance Manual (2002) - Service & Troubleshooting Procedures

Repair-Classification: Service Manual // Year-Coverage: 2002 / 2000-2002 // Machine-Range: TA35, TA40

Performance-Element Value Calibration-Standards
Engine Detroit Diesel Series 60 TA35/TA40 Tech Data
Transmission ZF 6WG 310 Automatic Shift & Retarder Operation
Brake System Hydraulic Disc ISO 3450, SAE J1473 Compliance
Front Axle Triple Axle, All-Wheel Drive Differential Coupling Operation
Suspension System Rubber Cone Medium Hydraulic Dampers Spec
Electrical System 24 Volt, Negative Ground Battery/Alternator Specs

Analytically demanding...

Service & Troubleshooting Procedures

This manual covers... The TA35 and TA40 articulated dump trucks are designed for robust operation in demanding environments. With a powerful Detroit Diesel Series 60 engine and a ZF 6WG 310 automatic transmission, these machines offer efficient power and reliable performance. The chassis features a triple axle, all-wheel-drive system for superior traction, complemented by a heavy-duty suspension system providing a smooth ride. The integrated electrical system ensures reliable operation under all conditions. Service and repair procedures are thoroughly documented, including detailed diagrams and specifications for all major systems. Accessing these sections will provide essential information for maintaining your Terex equipment.

Engine Systems

Diagnostic procedures are covered for the Detroit Diesel Series 60 engine, detailing its components, specifications, and operational parameters. Topics include fuel system maintenance, cooling system service, lubrication requirements, and electrical system troubleshooting. Proper engine upkeep is crucial for longevity and performance.

Transmission and Driveline Components

Detailed explanations are provided for the ZF 6WG 310 transmission, including automatic shifting, lockup features, and the integral hydraulic retarder. Driveline assemblies, from the front axle to the rear, are covered with procedures for removal, inspection, and installation. Proper driveline maintenance ensures efficient power transfer.

Axles and Suspension

Coverage includes front, center, and rear axle assemblies, detailing the POWR LOK differential and helical gear setups. Suspension systems are explained, focusing on the heavy-duty rubber mounts and shock absorbers that provide a stable and comfortable ride. Understanding these components is key to maintaining axle integrity and smooth operation.

Braking and Electrical Systems

Comprehensive information on the hydraulic disc brake system, including brake pad replacement and disc run-out specifications, is provided. The electrical system, with its 24-volt negative ground configuration, is also thoroughly documented, covering battery, alternator, and ECM components. Accurate electrical maintenance is vital for machine operation.

Parking Brake and Actuator

Detailed procedures cover the parking brake system, which utilizes a spring-applied/hydraulically-released actuator. Information on the brake calliper, slack adjuster, and actuator components is included, along with disassembly, assembly, and installation instructions. Proper parking brake function is essential for safety.

FAQ

Calculate the **precise** pressure specifications for the hydraulic system? keyboard_arrow_down

172 bar is the standard specification for the Hydraulic System (Steering, Braking & Body) Requirements.

What values **proper** assembly sequence are outlined for the main hydraulic pump? keyboard_arrow_down

38 litres is the standard specification for the Differentials - Front & Rear (each) Baseline.

Assess the **standard** service interval parameters for the fuel filters? keyboard_arrow_down

Primary fuel filter (4) and secondary fuel filter (5) should be checked for leaks and replaced annually Threshold.

What components are **necessary** for the engine's electrical system? keyboard_arrow_down

The electrical system requires a 24 volt, Negative Ground setup, utilizing two 12 Volt, 175 Ah Maintenance Free Batteries Configuration.

Confirm the **recommended** tool requirements for the differential unit assembly? keyboard_arrow_down

A torque of 153 Nm is recommended for Driveline Capscrews to ensure proper assembly Requirements.

Customer Reviews

Read what our customers say about this Terex Dump Truck manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (4)

Avatar
New
The download process was smooth and the email support was quick. Highly recommend for anyone servicing Terex trucks.
Avatar
New
This manual made my maintenance tasks so much easier. The troubleshooting guides are especially helpful!
Avatar
New
Rated 5 out of 5 stars
Avatar
New
I have a 2004 Terex TA40, s/n#8201215.
I am looking for a service manual that can tell me what the service codes are.
Can you help me?
Thank you,
Senior Scott 713-301-1355