Backhoe Loader Workshop Manual: Terex 820, 860/880 SX & ELITE, 970/980 ELITE, TX760B, TX860B, TX970B, TX980B (2008)

Discover comprehensive repair procedures for Terex backhoe loaders. This manual covers removal, installation, and disassembly of loader buckets, digger quick attach units, and hydraulic systems, with part number BHA0101RA.

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Document Details

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Document Number / Seller:
29758 / John Thomas
File Size:
40.31 MB
File Type:
PDF
Language:
English
Pages:
1579
Printable:
Yes
Category:
Backhoe Loader
Last updated / verified
Jan 2, 2026

Models Covered & Key Technical Specifications

Practical Workshop Wiring Manual: Backhoe Loader Official Workshop Suite: Terex 820, 860/880 SX & ELITE, 970/980 ELITE, TX760B, TX860B, TX970B, TX980B (2008) Library-Master

Official Workshop Suite: Terex Backhoe Loader Models (BHA0101RA)

  • Designated Specifications: 1579 Pages establish the total document coverage.
  • Verified Component Identification: 9 Sections detailing all machine systems and components.
  • Nominal Operational Procedures: 1200+ procedures cover removal, installation, and disassembly.
  • Design Component Listings: Contains all part numbers and descriptions for complete repairs.
  • Engineered Maintenance Schedules: Service intervals and checks are clearly outlined.
  • Essential System Diagnostics: Fault finding tables guide troubleshooting for common issues.

Professional Workshop Service Manual & Technical Specifications

Backhoe Loader Workshop Manual: Terex 820, 860/880 SX & ELITE, 970/980 ELITE, TX760B, TX860B, TX970B, TX980B (2008) Library-Master

Official Workshop Suite: Terex Backhoe Loader (BHA0101RA) / Backhoe Loader Logic // Model-Portfolio: Official Workshop Suite (2008) / Backhoe Loader.

Technical Specifications Overview

Identifier Technical-Path Validation-Data
Model Range Terex 820, 860/880 SX & ELITE, 970/980 ELITE, TX760B, TX860B, TX970B, TX980B 2008
Document Type Workshop Manual Comprehensive Repair Procedures
Coverage System Overviews, Removal/Installation, Disassembly/Assembly Detailed Component Breakdown
Part Numbers Includes specific part numbers for components Reference Data for Servicing
Maintenance Scheduled checks and intervals provided Operational Efficiency

Technical content addresses the complete range of Terex backhoe loader models from 2008, including the 820, 860/880 SX & ELITE, 970/980 ELITE, and TX series. This manual details the removal, installation, disassembly, and assembly of crucial components such as the loader buckets, digger quick attach systems, swing systems, and main hydraulics.

Loader and Digger Systems

Quality checks are addressed for loader components, detailing the removal and installation of standard and multi-purpose loader buckets. Procedures for digger quick attach units, including hydraulic cylinders and control valves, are thoroughly documented. The [component] section documents digger boom and dipperstick procedures, covering standard backhoe buckets, booms, and dipper arms. General procedures for lever and pedal adjustments are also included.

Hydraulic and Electrical Systems

The hydraulic system is covered extensively, from system diagrams to troubleshooting guides for various issues like pump cavitation and overheating. Electrical system diagnostics for starting, charging, and battery systems are also detailed.

Documents torque specifications for various components to ensure proper pivot-point integrity.

FAQ

Reference the **specified** tool requirements for hydraulic cylinder removal? keyboard_arrow_down

Standard tools, suitable lifting equipment, and a suitable piston ring compressor are required for hydraulic cylinder removal procedures.

What are the **essential** electrical values for starter motor replacement? keyboard_arrow_down

For starter motor replacement, the manual specifies a 12V system voltage and details procedures for starter motor and solenoid replacement.

Specify the **correct** calibration settings for stabilizer legs? keyboard_arrow_down

Stabilizer leg calibration involves adjusting connecting rods to ensure control levers are vertical and knobs are aligned, with specific measurements provided for different cab types.

What is the **documented** clearance measurement for extendable dipper wear pads? keyboard_arrow_down

A total clearance of 0.5mm to 1.0mm is required for extendable dipper wear pads, with shims available in 1.0mm and 2.0mm thicknesses for adjustment.

Calculate the **precise** torque specifications for the mast casting? keyboard_arrow_down

1067Nm (787 lb.ft) is the precise torque specification for tightening the mast casting.

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This manual is extremely detailed and has helped me keep my backhoe loader running smoothly. The download process was quick and easy, and customer support was very responsive when I had questions. Highly recommend!