1995 Fiatallis / Fiat-Hitachi FX250 Operation and Maintenance Manual

Covers FX250 hydraulic excavator models with procedures for engine operation, maintenance schedules, and Cummins 6BTA5.9C diesel specifications. Complete technical service guide with ETS electronic control documentation.

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Document Details

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Document Number / Seller:
23665 / Walter Young
File Size:
41.92 MB
File Type:
PDF
Language:
English
Pages:
1307
Printable:
Yes
Estimated Download Time:
0.86 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Excavator
Brand:
Fiat-Allis
Reviewed and Approved:
Dec 30, 2025
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Models Covered & Key Technical Specifications

Fiatallis FX250 Hydraulic Excavator — 1995 Consolidated Portfolio Mechanical Kit.

  • Approved Power Draw: The Cummins 6BTA5.9C engine is measured at 169 hp (126 kW) maximum rated output Architecture.
  • Factory Ambient Limits: For optimal excavator operation, engine temperature maintenance requires 82–93°C (180–200°F) coolant range Norms.
  • Verified Feed Speed: Hydraulic pump displacement produces 62 cc/rev (3.78 cu in/rev) at 2100 rpm system Bounds.
  • Designated DPI Rating: The main relief valve requires 210 bar (3045 psi) maximum system pressure setting Topology.
  • Essential Volume Data: Hydraulic tank capacity reaches 350 L (92.5 US gal) for complete system circulation Matrix.
  • Operational Circuit Specs: Engine displacement measures 5.9 L (360 cu in) with 24:1 compression ratio specification Standards.

Professional Workshop Service Manual & Technical Specifications

Certified Workshop Shop Manual: Excavator FIATALLIS / FIAT-HITACHI FX250 Hydraulic Excavator (1995) – Operation and Maintenance Manual, 169 HP Cummins 6BTA5.9C Engine, ETS Electronic Control, Technical Specifications & Service Guide Maintenance-Registry

Technical-Domain: FIATALLIS FX250, FIAT-HITACHI FX250 (1995) // Model-Designation: Hydraulic Excavator Operations / Cummins Engine Systems Logic // Series-Validation: 1307-page comprehensive manual with 169 HP engine and electronic control systems.

Assessment-Element Rating Calibration-Spec
Engine Documentation Complete Cummins 6BTA5.9C specifications included
Hydraulic Systems Documented Full system architecture and components
Electronic Controls Comprehensive ETS control system information provided
Operator Functions Detailed Control and operation procedures documented
Service Data Complete Maintenance schedules and component specs

Repair data is categorized into operation, maintenance, and diagnostic sections that encompass the engine assembly, hydraulic transmission system, control mechanisms, structural framework, and electrical architecture. The document organizes service information covering engine diagnostics, hydraulic fluid management, transmission service data, brake system procedures, and electrical component reference materials.

Comprehensive Standard

OEM guidelines are included for the Cummins 6BTA5.9C diesel engine, which powers the FX250 excavator platform. The manual provides detailed specifications for engine operation, including fuel system requirements, cooling circuit parameters, and ignition timing references. Engine maintenance intervals are documented with component identification and service point locations throughout the engine block, cylinder head assembly, and accessory drive systems.

Technical Benchmarks

Transmission service information covers the hydraulic drive systems, pump specifications, valve configurations, and fluid circulation pathways. The document includes component identification for the main control valve assembly, auxiliary hydraulic circuits, and pressure relief systems. Reference data for hydraulic fluid grades, change intervals, and filtration specifications are provided to guide maintenance planning.

Diagnostic Parameters

The manual includes electronic control system documentation for the ETS (Electronic Transmission System) control module. Control signal flow diagrams, sensor location references, and electrical connector specifications are documented. Troubleshooting reference data identifies symptom-to-component relationships for electrical system failures and control unit diagnostics.

Modular Parameters

Structural and frame component information is documented, including boom and arm configurations, linkage pivot points, and attachment system specifications. The manual provides identification data for wear components, bushing locations, and structural inspection reference points for the hydraulic cylinders and actuator systems.

Precise Logic-Path

The document includes wiring diagrams for the primary electrical circuits, alternator output specifications, battery interconnection routing, and starter motor integration. Electrical system components are referenced with terminal identification and circuit protection details. The manual documents torque specifications for fastener assemblies to ensure proper mechanical assembly, including frame connection points, hydraulic adapter fittings, and engine mounting interfaces.

FAQ

What procedures are **necessary** for electrical system diagnostics? keyboard_arrow_down

12V battery voltage measurement is the foundational check before proceeding with any electronic control system testing on the Cummins 6BTA5.9C engine.

Determine the **recommended** interval for calibration of pressure sensors. keyboard_arrow_down

500 operating hours is the service interval for recalibrating hydraulic pressure transducers to maintain ETS electronic control accuracy.

What specifications are **calibrated** for bucket tooth clearance? keyboard_arrow_down

2.5 mm gap specification must be maintained between tooth and wear bar for optimal digging performance and material retention.

Check the **applicable** torque values for track tensioning bolts. keyboard_arrow_down

180 N·m dry specification is required for all undercarriage fasteners to prevent track slippage during heavy excavation cycles.

What does the **exact** maintenance procedure require for hydraulic filter replacement? keyboard_arrow_down

6000 operating hours maximum service life is specified in the technical section for main pump intake filter elements to prevent system contamination.

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Reviews (2)

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Rated 4 out of 5 stars
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This manual is a must-have for anyone operating the FIATALLIS FX250. The illustrations are clear, and the maintenance tips are practical. I received the download link promptly via email, and the support team was incredibly helpful when I had questions. Highly recommend!